DMG MORI AKTIENGESELLSCHAFT

Deutschland, Österreich, Schweiz

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ULTRASONIC 60 Precision – High-Precision 5-Axis Machining in the μm Range

Experience the ULTRASONIC 60 Precision – the powerful 5-axis ultrasonic machining center for maximum accuracy and maximum machining versatility. The machine has excellent rigidity, thanks to monolithic machine bed, solid castings and wide roller guides - suitable for advanced materials like ceramic and glass machining. With highly dynamic linear drives in X / Y / Z and holistic temperature management, this machine sets new standards in 5-axis precision machining. Technical highlights: ✅ μm-accurate precision – positioning accuracy of 5 μm / 2" ✅ Intelligent cooling – active temperature stabilization of the linear guides in X / Y / Z ✅ ULTRASONIC technology – processing with up to 20,000 min⁻¹ ✅ Swivel rotary table – with −35° to +110°, Direct Drive C-axis with up to 300 min⁻¹, max. 300 kg ✅ Compact design – footprint below 7 m² ✅ Flexible equipment – 60 tools as standard, up to 120 optionally ✅ Coolant preparation – 980 litre system for maximum process reliability Optionally available: ULTRASONIC technology cycles such as microDRILL, microSCOPE, intoolSENSOR and flowCONTROL for maximum process integration. Whether complex components or demanding grinding operations – the ULTRASONIC 60 Precision offers maximum cost-effectiveness and process reliability for your production. ???? Find out more now and experience precision in a new way! ???? Subscribe to our channel so you don't miss any innovations! ???? Do you like the video? Then leave a like and share it with your network. ???? Questions or interested in a live demo? Write us in the comments or visit our website! ⭐Follow us⭐ ➡ Facebook: https://www.facebook.com/dmgmori ➡ Instagram: https://www.instagram.com/dmgmori ➡ LinkedIn: https://www.linkedin.com/company/dmgmori ➡ TikTok: https://www.tiktok.com/@dmgmori ➡ Twitter: https://twitter.com/dmgmori ➡ Website: https://www.dmgmori.com ➡ DMG MORI Events: https://event.dmgmori.com ➡ DMG MORI Media: https://media.dmgmori.com #dmgmori #5Axis #ULTRASONIC60Precision #UltrasonicMachining

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EMO 2025 Hannover – Manufacturing the Future at the DMG MORI World

We look forward to welcoming you to EMO Hannover from 22-26 September. The Future of Manufacturing begins at DMG MORI World in Hall 2. DMG MORI will present themed experience areas showcasing the Aviation & Space, Mobility, Die & Mold, Medical, and Data & Semiconductor industries, demonstrating what modern manufacturing requires: adaptability, resource efficiency, and the ability to seize new opportunities. Experience how technology is becoming the driving force behind change in the manufacturing industry. Our Machining Transformation (MX) mission statement focuses on Process Integration, Automation, Digital Transformation (DX) and Green Transformation (GX). Together, we develop advanced manufacturing technologies that meet today's and tomorrow's requirements for greater efficiency, quality and environmental responsibility. We look forward to seeing you in Hall 2! Save your free ticket and be part of the DMG MORI World. ➡️ https://event.dmgmori.com/ ⭐Follow us⭐ ➡ Facebook: https://www.facebook.com/dmgmori ➡ Instagram: https://www.instagram.com/dmgmori ➡ LinkedIn: https://www.linkedin.com/company/dmgmori ➡ TikTok: https://www.tiktok.com/@dmgmori ➡ Twitter: https://twitter.com/dmgmori ➡ Website: https://www.dmgmori.com ➡ DMG MORI Events: https://event.dmgmori.com ➡ DMG MORI Media: https://media.dmgmori.com #dmgmori #EMO2025 #FutureofManufacturing #ManufacturingIndustry

DMG MORI in EMO

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Maximum Efficiency Through Smart Automation: DMX U Series and PH Cell Twin

The DMX 60 U and DMX 80 U sets a new benchmark in 5-axis manufacturing technology, so called “3+2”. It combines the best features of its predecessors with pioneering innovations that meet the increasing requirements in manufacturing. Now integrated with the PH Cell Twin system, it offers smart automation by connecting two machines through a single pallet handling unit. This compact solution accommodates up to 30 pallets within just 12.9 m², thanks to its double-row pallet storage on each level. It supports workpieces with dimensions up to 500 × 500 × 450 mm and a transfer weight of up to 300 kg, including the pallet. The automation system allows for easy retrofitting of a second machine and features a separate set-up station that enables ergonomic pallet preparation in parallel with production time. Installation is quick and straightforward due to a defined interface and modular concept, ensuring seamless integration and minimal downtime. ⭐Follow us⭐ ➡ Facebook: https://www.facebook.com/dmgmori ➡ Instagram: https://www.instagram.com/dmgmori ➡ LinkedIn: https://www.linkedin.com/company/dmgmori ➡ TikTok: https://www.tiktok.com/@dmgmori ➡ Twitter: https://twitter.com/dmgmori ➡ Website: https://www.dmgmori.com ➡ DMG MORI Events: https://event.dmgmori.com ➡ DMG MORI Media: https://media.dmgmori.com #dmgmori #SmartAutomation #ManufacturingTechnology #DMXUSeries #PHCellTwin

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Full Length Machining Process of a Mountain Boot (Bergschuh) on the DMC 65 H monoBLOCK

Experience the impressive machining process of this demo part: a mountain boot, on a DMC 65 H monoBLOCK. Machining is carried out using high-precision 5-axis simultaneous machining, which enables complex geometries to be realized with the utmost accuracy. Thanks to the impressive machine performance with optimal chip flow and a powerful speedMASTER 20,000 rpm spindle with 35 kW and 130 Nm, a top-quality surface is achieved, transforming the mountain boot into a precision engineering masterpiece!    Witness the precision and innovation behind the machining of a mountain boot from solid aluminum alloy AW-7075. Using the powerful DMC 65 H monoBLOCK, this project showcases the synergy of advanced machining technology like CAD/CAM and high-performance machining. Project Highlights: • Spindle: speedMASTER 20.000 rpm, 35 kW, 130 Nm • 25 Machining Hours • 45 Tool Changes • Material: AW-7075 (AlZnMgCu1,5) • Original boot scanned by Open Mind, SDL file generated • Machined on the DMC 65 H monoBLOCK This full length film dives deep into the process, from digital design to the final cut. A must-watch for CNC enthusiasts, engineers, and anyone passionate about manufacturing excellence. 00:00 - Trailer 01:14 - Summary / key fact 01:28 - Begin setup 1 01:30 - Roughing outside insert milling cutter D32 R3,2 05:36 - Roughing inside 06:58 - Finishing reference block 07:36 - Rest material roughing sole bullnose mill D12 R2 09:20 - Rest material roughing sole bullnose mill D6 R1 10:45 - Rest material roughing sole ball nose mill D3 14:22 - Tapping M6 15:14 - Finishing sole ball nose mill D2 18:48 - Finishing sidewalls 20:20 - Pallet change 20:41 - Begin setup 2 21:02 - Roughing insert milling cutter D32 R3,2 24:53 - Rest material roughing outside bullnose mill D12 R2 27:36 - Rest material roughing inside 31:01 - Pre finishing ball nose mill D16 36:39 - Pre finishing inside lollipop mill D16 42:20 - Finishing Stiches ball nose mill D2 44:29 - Rest material roughing laces ball nose mill D4 45:51 - Finishing laces ball nose mill D2 46:14 - Finishing hell ball nose mill D6 50:18 - Finishing seam ball nose mill D3 53:55 - Finishing inside ball nose mill D4 51:20 - Finishing inside lollipop mill D12 57:19 - Rest material tongue ball nose mill D4 59:05 - Finishing tongue ball nose mill D3 1:01:43 - Finishing heel padding ball nose D4 1:02:48 - Finishing plaque ball nose mill D3 1:03:43 - Engrav label ball nose mill D2 1:04:20 - Finished workpiece ⭐Follow us⭐ ➡ Facebook: https://www.facebook.com/dmgmori ➡ Instagram: https://www.instagram.com/dmgmori ➡ LinkedIn: https://www.linkedin.com/company/dmgmori ➡ TikTok: https://www.tiktok.com/@dmgmori ➡ Twitter: https://twitter.com/dmgmori ➡ Website: https://www.dmgmori.com ➡ DMG MORI Events: https://event.dmgmori.com ➡ DMG MORI Media: https://media.dmgmori.com #dmgmori #FullLength #MachiningProcess #DMG65HmonoBLOCK

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Engineering Miracles – Machining Transformation in Medical Technology | Eonex (Croatia)

Engineering Miracles – Life-Saving Innovation in Medical Technology Eonex is a Croatia-based one-stop provider of precision-engineered solutions for the medical and industrial sectors, catering to a global clientele with bespoke, high-quality products. Established in 2004, Eonex has built upon the legacy of the German company Zrinski AG to offer comprehensive services including product development, prototyping, CNC precision machining, surface treatment, assembly, and logistics. Discover how EONEX is transforming lives with cutting-edge medical implants – powered by precision machining centers and automation solutions from DMG MORI, such as the DMU 50, CMX 50 U, CMX 600 V, DMU 40 eVo, and the PH Cell. All production processes adhere to international quality standards, including ISO 13485, ISO 9001, and ISO 14001, ensuring product excellence, occupational safety, and environmental protection. Executive Director Marko Vaga shares how their vision of a state-of-the-art medical facility became reality, overcoming strict regulatory challenges and more than doubling their medical sales. This is more than manufacturing - this is a mission to improve global health. Watch the video now! ➡ Eonex: https://www.eonex.one/en/eonex-en/ ⭐Follow us⭐ ➡ Facebook: https://www.facebook.com/dmgmori ➡ Instagram: https://www.instagram.com/dmgmori ➡ LinkedIn: https://www.linkedin.com/company/dmgmori ➡ TikTok: https://www.tiktok.com/@dmgmori ➡ Twitter: https://twitter.com/dmgmori ➡ Website: https://www.dmgmori.com ➡ DMG MORI Events: https://event.dmgmori.com ➡ DMG MORI Media: https://media.dmgmori.com #dmgmori #MedicalTechnology #PrecisionMachining #Automation

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Motorcycle Machining Showcase – Crafting a Harley Davidson Rim

Motorcycle machining in motion! Watch as we machine an 18-inch aluminum rim with 6-sided complete machining on a DMG MORI, featuring 46 tool changes and a 78-minute machining time. The video showcases the detailed process of crafting a Harley Davidson rim, starting with the initial setup and drilling the center hole. It then moves through various stages of milling, turning, and drilling to shape the rim and wheel hub. The process includes transferring the rim between spindles, milling from different sides, and finishing touches to ensure a smooth and polished final product. The entire journey highlights the precision and advanced machining technology involved in creating a high-quality wheel rim. Key Specs: • Material: ALMG4,5MN • Raw Material Dimensions: 500x170 mm • Precision Tooling: From roughing to fine chamfering Machining Highlights: • Precision Drilling and Countersinking • Intricate Rim Design Milling • Final Finishing Touches Timestamps: 0:20 Start of processing 1:12 Drilling the center hole 1:26 Milling oft he first half oft he rim design 2:47 Rough milling oft he second half of the rim 3:17 Turning the contour oft he wheel hub 3:50 Drilling a hole in the rim design followed by further contour milling 4:16 Drilling and countersinking the holes in the wheel hub 4:37 Transferring the rim from the right spindle tot he left spindle 4:50 Milling the end-face, followed by milling the rim design from the second side 5:30 Turning the wheel hub 5:43 Further milling oft he rim design 6:31 Rough turning oft he rim base 7:06 Finishing of the entire rim 7:40 Process completed Experience the power of advanced CNC machining. Watch now! ⭐Follow us⭐ ➡ Facebook: https://www.facebook.com/dmgmori ➡ Instagram: https://www.instagram.com/dmgmori ➡ LinkedIn: https://www.linkedin.com/company/dmgmori ➡ TikTok: https://www.tiktok.com/@dmgmori ➡ Twitter: https://twitter.com/dmgmori ➡ Website: https://www.dmgmori.com ➡ DMG MORI Events: https://event.dmgmori.com ➡ DMG MORI Media: https://media.dmgmori.com #dmgmori #HarleyDavidsonRim #MotorcycleMachining #CTXgamma2000TC

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Vertical Mate 85 2nd Generation – High-Precision, High-Rigidity Vertical Grinding Machine

The Vertical Mate 85 2nd Generation by DMG MORI Precision Grinding is a high-performance vertical machining center. This composite grinding machine is designed for large and high-precision parts. Its unique vertical structure enables space-saving installation and stable, ultra-precise machining. With the ability to grind inner diameters, outer diameters, and end faces in a single setup, this vertical grinding machine supports efficient and labor-saving production. Key Features: ・Supports large workpieces up to Ø800 × 600 mm ・High-rigidity structure and precision measurement functions ensure stable grinding ・In-machine automatic measurement and correction for consistent accuracy ・Magnescale minimizes thermal displacement ・Compact design with excellent operability Recommended for: ・Those who want to complete ID/OD grinding on a single machine ・Those processing large parts requiring high stability and accuracy ・Those aiming to automate and reduce manpower in grinding processes For inquiries and more information: Visit DMG MORI Precision Grinding’s official website: https://www.taiyokoki.com/en/ ⭐Follow us⭐ ➡ Facebook: https://www.facebook.com/dmgmori ➡ Instagram: https://www.instagram.com/dmgmori ➡ LinkedIn: https://www.linkedin.com/company/dmgmori ➡ TikTok: https://www.tiktok.com/@dmgmori ➡ Twitter: https://twitter.com/dmgmori ➡ Website: https://www.dmgmori.com ➡ DMG MORI Events: https://event.dmgmori.com ➡ DMG MORI Media: https://media.dmgmori.com #dmgmori #VerticalGrinding #VerticalMate85 #PrecisionGrinding

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Machining of a Semiconductor Show Part on the DMU 60 eVo 2nd Generation

Enjoy the new DMU 60 eVo 2nd Generation by DMG MORI working a state of the art semiconductor show part. With optimized table kinematics and an advanced gantry design, this 5-axis CNC machine ensures maximum rigidity, accuracy, and long-term stability. With integrated mill-turn machining, gear hobbing (gearSKIVING), and grinding, the DMU 60 eVo 2nd Generation is a true multifunctional machining solution – built for the future of semiconductor manufacturing. Semiconductor show part • Material: AlMg4,5Mn • Size 400 mm x 400 mm x 400 mm • 16 tool changes • Process time: 125 min. • Programming time: 35 hours Technical Highlights DMU 60 eVo 2nd Generation: • 3 linear guides in the Y-axis for maximum stability • Direct-driven ball screws & linear drives for up to 80 m/min rapid traverse • Dynamic 5-axis simultaneous machining with a swivel-rotary table (-5° / +110°) • Large working area: Ø 700 x 550 mm, max. 500 kg workpiece weight • Spindle options up to 40,000 rpm or 200 Nm torque • Chip-to-chip time: just 4.5 seconds • Modular tool magazine: 30 / 60 / 120 tools (expandable up to 300) • Numerous automation solutions for 24/7 productivity • Modern control options: SINUMERIK ONE & HEIDENHAIN TNC 7 on CELOS X ⭐Follow us⭐ ➡ Facebook: https://www.facebook.com/dmgmori ➡ Instagram: https://www.instagram.com/dmgmori ➡ LinkedIn: https://www.linkedin.com/company/dmgmori ➡ TikTok: https://www.tiktok.com/@dmgmori ➡ Twitter: https://twitter.com/dmgmori ➡ Website: https://www.dmgmori.com ➡ DMG MORI Events: https://event.dmgmori.com ➡ DMG MORI Media: https://media.dmgmori.com #dmgmori #MillTurnMachining #SemiconductorManufacturing #DMU60eVo

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Precision Engineering for White Metal Bearings | Omega Renk Bearings

Discover the Success Story of Omega Renk Bearings Pvt Ltd., India! Founded in 2000, Omega Renk Pvt. Ltd., is a leading manufacturer specializing in the production of white metal lined precision journal bearings, guide pads and thrust pads. With a strong focus on exports, the company stands out for its modern manufacturing facility, equipped with advanced DMG MORI turning machines, milling machines, and mill-turn machines with grinding and gear skiving capabilities. The company serves some oft he world’s most demanding industries, offering: • Bearing assemblies, white metal lined journal and thrust bearings for generators, electric motors, steam turbines, gas turbines, and pumps. • White metal slide bearings for gearboxes (cylindrical, two-lobe, four-lobe, and offset bore shells). • White metal lined thrust pads (RS and RD types). • White metal lined thrust and guide bearings for generators and electric motors. • Bearing shells and components crafted to OEM specifications and manufacturer standards. Omega Renk‘s partnership with DMG MORI dates back to 2001 when they intalled their first turning machine from DMG MORI Bielefeld. Over the years, the company has expanded its capabilities to include 5-axis and horizontal machines, FDs, high-accuracy packages, gear skiving, and grinding capabilities. Notable investments include the DMC 125 FDS with grinding capabilities in 2016 and the versatile DMU 40 eVo linear with gear skiving in 2022. Today, Omega Renk operates a fleet of 50 highly reliable, precise, and ergonomically designed machines, benefiting from DMG MORI's cutting-edge technology and innovation to deliver exceptional products to their clients. Join us in celebrating Omega Renk‘s remarkable journey and their enduring partnership with DMG MORI – watch now! ⭐Follow us⭐ ➡ Facebook: https://www.facebook.com/dmgmori ➡ Instagram: https://www.instagram.com/dmgmori ➡ LinkedIn: https://www.linkedin.com/company/dmgmori ➡ TikTok: https://www.tiktok.com/@dmgmori ➡ Twitter: https://twitter.com/dmgmori ➡ Website: https://www.dmgmori.com ➡ DMG MORI Events: https://event.dmgmori.com ➡ DMG MORI Media: https://media.dmgmori.com #omegarenk #dmgmori #precisionengineering #turning #milling #successstory

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Next-Level 5-Axis Advanced Material Machining on the ULTRASONIC 20 linear

Experience the precision of the ULTRASONIC machining of a gyroscope for a gyrocompass made of Zerodur on the 3rd generation of the DMG MORI ULTRASONIC 20 linear. This state-of-the-art 5-axis simultaneous machine offers maximum traverse paths of 220 mm (X), 370 mm (Y) and 290 mm (Z) and allows the machining of workpieces up to a weight of 15 kg. Linear and torque drives in all axes, as well as swivel ranges from +130° to -93° and up to 1,500 min-1 in the C-axis, allow for maximum dynamics and precision. Advantages of ULTRASONIC machining: • Reduced process forces: Up to 50% lower process forces by superimposing longitudinal ultrasonic vibrations on the rotating tool1. • Higher productivity: Increased feed rates and infeeds as well as improved surface quality down to Ra under 0.1 µm. • Minimized tool wear: Longer tool life and reduced subsurface damage (SSD), which shortens downstream polishing processes. • Versatility: Ideal for brittle-hard materials such as glass and ceramics machining, composites and other advanced materials. Immerse yourself in the world of high-performance ULTRASONIC machining and see how innovation and technology come together! ⭐Follow us⭐ ➡ Facebook: https://www.facebook.com/dmgmori ➡ Instagram: https://www.instagram.com/dmgmori ➡ LinkedIn: https://www.linkedin.com/company/dmgmori ➡ TikTok: https://www.tiktok.com/@dmgmori ➡ Twitter: https://twitter.com/dmgmori ➡ Website: https://www.dmgmori.com ➡ DMG MORI Events: https://event.dmgmori.com ➡ DMG MORI Media: https://media.dmgmori.com #dmgmori #AdvancedMaterials #UltrasonicMachining #ULTRASONIC20linear

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