Iscar LTD

Deutschland, Österreich, Israel

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Iscar tech talk - iscar heliquad sdmt 12 for additional applications

ISCAR expands HELIQUAD SDMT 12 geometries, grades and the insert’s radii range for additional applications which guarantee economical 90˚ shoulder milling. ISCAR's HELIQUAD 12 single-sided inserts with 4 cutting edges feature: 1. New improved cutting geometries. 2. 1.6mm corner radius. 3. A new HELISTAR chip former. 4. A new QDMT 1205 geometry with IC330 grade. Additional CVD and PVD coated grades, which emphasize higher durability and flexibility with more tool life for productive milling. The new and improved geometries feature: • Robust and durable insert design • A wide wiper for excellent surface finish • An effective and economical solution for milling true 90º shoulders. The inserts which are mounted on F90SD tools are produced with SUMO TEC carbide grades and provide excellent performance with longer tool life. In addition, the inserts are suitable for X-QUAD SDK-12-C/HP extended flute cutters with conventional or high-pressure coolant outlets. HELIQUAD-12 UPGRADE SDMT 1205 …HQ-MM features: • A helical cutting edge for reducing cutting forces. • The new design is characterized by a reinforced insert body and cutting-edge land with 0.2mm compared to the previous 0.12mm HELIQUAD insert geometry SDMT 1205…HQ-M design. • The new SDMT 1205 …HQ-MM will phase out the SDMT 1205…HQ-M except for IC810 / 910 / 950 / and IC5500 grade. SDMT 1205….RM-MM features: • A straight cutting edge intended for tools with a shell mill adaptation and extended flute cutters. • The new design presents a reinforced* insert body and cutting-edge land with 0.2mm compared to the previous 0.12mm HELIQUAD insert geometry SDMT 1205…RM-M design with superior tool life. • Available with an additional 1.6mm corner radius in IC808 and IC830 grades. Applications • The inserts are intended mainly for rough to semi-finish milling square shoulders and slots in ISO P materials - carbon and alloy steel, ferritic and martensitic stainless steel, and ISO H materials - hardened materials. For machining ISO M materials such as austenitic or duplex stainless, we recommend using inserts SDMR 12 that are mounted in the same pockets. HELIQUAD-12 Expansion SDMT 1205 …HQ-HS The insert’s HELISTAR style chip former geometry splits the chips into small pieces and generates low cutting forces, which enables increased feed rates and depth of cut for higher machining productivity. Reducing cutting forces makes this insert suitable for using on low power machines. I would like to remind you to download the ISCAR World app which features the revolutionary NEO-ITA for achieving optimal machining results. #ISCAR, #Milling, #HELIQUAD, #SDMT_12, #4Cutting Edges, # Helistar

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Iscar tech talk - iscar heli-4-mill for extra small diameter milling

ISCAR expands the HELI-4-MILL product line by adding single-sided square inserts in different corner radii for extra small diameter milling. The new HELI-4-MILL line features: SOMT 0402 PNTR with 0.8 and 1.2mm corner radii SOMT 0402-FF with IC808 grade Endmill cutters with a cutting diameter size of 6 and 8mm The SOMT 0402…PNTR with 4 neutral cutting edges is a utility insert for milling square shoulders and is available in 0.8 and 1.2mm corner radii. The insert features positive axial rake that reduces cutting forces and provides a maximum 3.5mm depth of cut (DOC). The new endmill cutters are now available in 6 and 8mm. They are designed for machining compact and miniature parts such as light-size components for die and molds, medical devices, aircraft equipment, etc. The small dimensions of the cutters make them ideally suited for turn-milling on multitasking machine tools with limited working space. The endmill cutters are suitable for mounting single-sided HELI-4-MILL SOMT and SOCT-04 inserts of both 2 types: for general use and fast feed milling. The cutters can be used for milling square shoulders, slots, plunging, and for efficient rough machining with high feed per tooth. Cutter Features Each cutter can mount single-sided square and fast feed milling inserts. Pinpointed coolant flow directed to each cutting edge. Protective coating on the tool’s surface improves wear and corrosion resistance. Applications Machining main engineering materials such as steel, cast iron, stainless steel and difficult-to-cut HTSA (ISO P, M, K, S and H application groups). Milling shoulders, slots, side plunging, plane and 3D surfaces. Manufacturing small-size parts. The new cutters and inserts will provide customers with a complete solution for milling with better process control. The new HELI-4-MILL tools and inserts are designed to provide an economical option for a wide range of roughing and finishing operations. HELI-4-MILL small diameter milling cutters can successfully replace solid carbide endmills. They facilitate application flexibility and reduce stock and procurement costs. I would like to remind you to download the ISCAR World app which features the revolutionary NEO-ITA for achieving optimal machining results. https://www.iscar.com/newarticles.aspx/countryid/1/newarticleid/2978 e- Learning - Become an Expert in the Metal Cutting Industry, Discover our Courses: https://www.iscar.com/lms/ #ISCAR, #Milling, #HELI4MILL, #Endmill, #SOMT, #NEOITA, #e-Learning

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ISCAR TECH TALK- ISCAR's 3-Flute Series for Machining Aluminum and Non-Ferrous Materials

ISCAR has expanded its SOLID line with a new 3-flute series for machining aluminum and other non-ferrous materials. The new endmills are designed with a 45° flute, wiper flat on the face end, controlled land and polished flutes that provide fluent chip evacuation, a smooth cut, and superb surface finish. The tools are coated with Ta-C (Tetrahedral Amorphous Carbon) diamond like coating, also known as DLC coating. Ta-C is considered the superior type among the different DLC forms and therefore provides desirable qualities such as hardness, wear-resistance, and slickness, which significantly prolongs tool life and diminishes chip jamming. Properties that are ideal for machining non-ferrous materials are; - Aluminum and Aluminum alloys with up to 12% Si content - Copper, Bronze, Silver, Gold, and Platinum - Carbon and plastic - and Composite The new SOLID line comprises a square endmill with a sharp cutting edge, a Ball nose, and Bullnose. This unique new line is suitable for HEM toolpaths with up to a 20% stepover in roughing, semi-finishing and finishing toolpaths, and can perform a ramp-down of up to 3 degrees. Please be reminded to download the ISCAR World app which features the revolutionary NEO-ITA for achieving optimal machining results. https://www.iscar.com/newarticles.aspx/countryid/1/newarticleid/2978 e- Learning - Become an Expert in the Metal Cutting Industry, Discover our Courses: https://www.iscar.com/lms/ #ISCAR, #Milling, #SolidCarbide, #Aluminum, #3FluteSeries, #TechTalk, #ISCAR-WORLD

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ISCAR TECH TALK -The Expansion of the HELI3MILL 390 LINE

The Expansion of the HELI3MILL 390 LINE with a New Serrated Cutting Edge Insert. A new serrated cutting-edge geometry for highly efficient rough milling. ISCAR expands its advantageous HELI3MILL 390 LINE by introducing new inserts with serrated edges. The new inserts, with a radii of 0.8mm and 3.2mm designated as HM390 TDCR 1505…FW-P, feature a super positive and sharp serrated cutting-edge geometry with polished rake surfaces which assure highly efficient milling for aluminum alloys and other non-ferrous materials (ISO N grade of application). The insert’s cutting-edge geometry splits the chips into small pieces and generates low cutting forces enabling increased feed rates for higher machining productivity. Features of the new inserts include: A sharp serrated cutting edge with a special chip former; Significantly improves chip evacuation Reduces cutting load and enables high table feed Reduces vibration Reduces heat generation Suitable for High Speed Machining (HSM) Intended for 90° milling cutters Peripherally ground insert Wide sharp-edged wiper for improved surface finish Both rake and relief surfaces are polished I would like to remind you to download the ISCAR World app which features the revolutionary NEO-ITA for achieving optimal machining results. https://www.iscar.com/newarticles.aspx/countryid/1/newarticleid/2978 #ISCAR, #Milling, #HELIMILL-390-Line, #SerratedCuttingEdgeInsert, #RoughMilling, #HighSpeedMachining, #TechTalk

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ISCAR TECH TALK - ISCAR SUMOCHAM for Drilling Operations

The ISCAR SUMOCHAM line for drilling operations. The SUMOCHAM line has a new unique pocket design that uses resulting cutting forces to tighten the exchangeable drilling head, which provides extremely rigid mounting. The greater the effect of the cutting forces, the greater the clamping force of the head. The SUMOCHAM line is user-friendly and assures quick and easy replacement of exchangeable drilling heads with emphasis on ISCAR's no set-up time phenomenon. The tools are embedded with the revolutionary technology of twisted coolant channels. This modified twisted coolant channel design features increased flute volume that greatly contributes to effective chip evacuation. ISCAR's SUMOCHAM exchangeable drilling heads are available in a diameter range from 4 mm up to 32.9 mm and include 10 standard geometries that are suitable for the most popular and common material groups used daily in diverse industries. The inserts are supplied with a user-friendly key that enables easy mounting with no set-up time. The ICP geometry is designed for ISO P materials and is ideally shaped for high productivity and excellent chip control for machining alloy steel. The HCP geometry, with a concave cutting edge, is used for self-centering the drill and ensures drilling operations with a depth of up to 12xD without the need for a pre-hole. The FCP geometry provides a practical flat bottom hole often required in various operations. The ICK geometry is designed to machine ISO K materials at very high feed rates. The ICM geometry maximizes productivity when machining austenitic stainless steel and other ISO M materials. The ICG geometry has grooves on the cutting edge designed to break the chips into small segments which can be easily removed from the cutting area. The ICN geometry has sharp edges and polished chip flutes for ISO N type materials. The QCP geometry with a double margin is used for drilling with high surface quality and improved self-centering capabilities. These wide range of tools ensure drilling with depths from 1.5xD and up to 12xD. For deep drilling it is recommended to use the SUMOCHAM exchangeable drilling heads with SUMOGUN tools that provide drilling holes with a depth of up to 40xD. SUMOCHAM tools are available with 2 standard shank types. • A round shank that is suitable for hydraulic and collet chucks, and reduces the runout of the cutting edge, which is very important for drill lengths over 5xD. • A side lock , cylindrical shank with one or two parallel flats for side clamping systems. Side lock shanks provide a safe and rigid drill that is clamped in a toolholder to prevent the tool from being pulled out. This method provides a high level of torque transmission and is suitable for heavy machining operations. The SUMOCHAM line also includes tools for combined drilling operations such as drilling and chamfering which implies that one tool can be used for two operations for greater productivity. I would like to remind you to download the ISCAR World app which features the revolutionary NEO-ITA for achieving optimal machining results. #ISCAR, #HoleMaking, #SUMOCHAM, #NEOITA, #NoSetUpTime, #SUMOGUN, #ExchangeableDrillingHeads

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ISCAR TIP TALK - Groove Turn- Choosing The Right Machining Technique

Today we'll talk about choosing the most suitable machining technique when using Groove-Turn tools. Machining pockets with Groove-Turn tools can be performed by using several techniques. The most common ones are plunging, Groove-Turn and ramp-down. So which one is better? This depends on what we're looking for. If we seek the fastest machining cycle, we should usually choose between plunging and Groove-Turn . A simple rule of thumb says that whenever the depth of groove is greater than 4 times the width of groove, it will be faster to widen the pocket by use of plunging. Whenever the width of groove is greater than 4 times the depth of groove, a Groove-Turn technique will be faster. So when do we apply ramp-down? Whenever we need better stability and increased tool life, the ramp-down technique will be the most suitable. For example, machining pockets in exotic materials such as high temperature alloys. Iscar offers a large variety of solutions suitable for all types of machining techniques. Check our catalogue, and should you have doubts about which solution suits you best, please contact us. Download ISCAR WORLD, the virtual "one stop shop" app that features all ISCAR's online apps, interfaces, and product catalogs in a single space: https://www.iscar.com/newarticles.aspx/countryid/1/newarticleid/2978 #ISCAR, #GROOVE-TURN, #Plunging, #Ramp-Down,#MachiningPockets, #Groove

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ISCAR TECH TALK - NEOFEED - Efficient Rough Milling, Increased Productivity and Cost Savings

NEOFEED is ISCAR's new milling tool family for highly efficient rough milling and assured increased productivity and cost savings. NEOFEED incorporates indexable double-sided inserts with 8 cutting edges for ultimate production results. The new NEOFEED cutters are available in the diameter range of 50-100 mm in two shell mill design configurations. - The first one is the FFQ8 FSZ-12 and has a 12-degree cutting edge angle for milling with extremely high feeds per tooth - known as fast feed milling at depths of cut of up to 1.5 mm. - The second cutter, the MFQ8 FSZ-12 has a 22-degree cutting edge angle and is intended for moderate feed milling at depths of cut of up to 3 mm. The new shell mills can carry the same double-sided square inserts with 8 cutting edges. When the NEOFEED tool is mounted, the insert enables a positive tool rake angle. This guarantees smooth cutting, reduced cutting forces and power consumption. The insert pocket has a dove tail shape that provides rigid and reliable insert clamping and improves the cutter's capability to withstand heavy load. These features enable increased cutting conditions for better productivity and ensure improved tool life. The new shell mill cutters feature a pitch option for 50-100 mm cutters. This feature extends the range of application options for roughing, specifically in the die and mold, aerospace, and general engineering industries. The FFQ8 SZMU 120520 is characterized by its double-sided square insert with 8 cutting edges and a high strength body structure. It is a specially designed insert with a 2 mm corner radius which has a reinforced cutting edge for increased insert robustness when milling near a wall. The FFQ8 SZMU 120520T insert is intended for steel, ferritic and martensitic stainless steel, cast iron and hardened steel, which belong to the ISO P, K, and H application groups. And the distinct features of the FFQ8 SZMU 120520HP insert is its ability to machine austenitic stainless steel, titanium and high temperature alloys, which belong to the M and ISO S application groups. In addition to the unique features introduced for each of the inserts, they are all produced from ISCAR's advanced carbide grades with a post coating treatment technology that guarantees longer tool life and high productivity. The innovative features of the new cutters can be appreciated by their fine pitch design for increased metal removal rates. The coolant holes are directed to each cutting edge, which assures improved productivity while the protective coating on the cutter body provides better chip flow and protection from corrosion and wear. I would like to remind you to download the ISCAR World app which features the revolutionary NEO-ITA for achieving optimal machining results. https://www.iscar.com/newarticles.aspx/countryid/1/newarticleid/2978 #ISCAR, #Milling, #NEOFEED, #CuttingEdges, #HighFeed, #MillCutters, #TechTalk

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ISCAR TECH TALK - Square Adapters for Parting with a Unique Crown Clamping Mechanism

New Highly Advanced Parting System for Square TANG-GRIP TGAQ-ECD Adapters fit into a JET CROWN clamping device for Effective High-Pressure Coolant Flow ISCAR recently introduced a highly advanced parting system for square TANG-GRIP adapters with two coolant holes for effective high-pressure coolant flow. This new parting system features square adapters that fit onto a unique crown clamping mechanism with a single screw for fast clamping and indexing. The crown jaws clamp the adapter close to the insert. There are two effective coolant holes with top and bottom outlets to output ultra-high pressure up to 340 bars. Another advantage of this unique parting system is the no setup time after blade or pocket indexing. The system was designed to be used next to the spindle or next to a shoulder as the square adapter and tool shank align with no protrusions. There are economical adapters with 4 pockets for TANG GRIP 2, 3 and 4mm width inserts. The new square adapter is suitable for all TANG-GRIP inserts, including high feed inserts that were designed for higher productivity. The extremely stable system improves surface quality and part straightness during parting and grooving operations. Several adapters can be clamped onto one tool block, although it’s important to note that a separate crown is required for each insert width. The tool is available for Parting up to an 82mm bar diameter. Please be reminded to download the ISCAR World app which features the revolutionary NEO-ITA for achieving optimal machining results. https://www.iscar.com/newarticles.aspx/countryid/1/newarticleid/2978 #ISCAR, #Parting; #PartingSystems, #JetCoolant,#HighPressure, #Inserts, #JET_CROWN , #Cutoff, #TANG-GRIP

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