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Double your Cutting Speed, Not your Wire Consumption

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Double your Cutting Speed, Not your Wire Consumption

The Makino U6 H.E.A.T. Extreme Wire EDM features the industry-first 0.016” coated wire technology that increases rough machining rates up to 300% compared to traditional 0.010” brass wire while maintaining the same wire consumption rates of .06 lbs/hour. As a result, the new machine is able to significantly improve rough machining speed without increasing manufacturing costs. Visit us at: https://www.makino.com/machine-technology/machines/wire-edm/u6-h-e-a-t-extreme

Makino
KNUTH NeoSpark 400 - Drahterodiermaschine

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KNUTH NeoSpark 400 - Drahterodiermaschine

Präzision und Qualität mit optimalem Preis-Leistungs-Verhältnis Mehr Information: https://bit.ly/2HnB1nL

Knuth
WET Masters World Leading Water Features with Advanced Sinker EDM

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WET Masters World Leading Water Features with Advanced Sinker EDM

To learn more about Makino’s EDAF3 sinker EDM, visit https://www.makino.com/ram-edm/edaf3/ Discover why WET Design, a company that manufactures some of the world’s most iconic displays of water, fire, fog and ice, invested in an EDAF3 sinker EDM. Hear John Borrego, vice president of production, explain how the machine’s precision accuracy and easy-to-use Hyper-i control interface have helped the company gain more control of lead-times, improve part quality and reduce per-part costs. By bringing capabilities in-house, cutting out weeks from lead-times and lowering the cost of some parts by up to $8 per part, Borrego projects that the EDAF3 will pay for itself in less than two and a half years.

Makino
EF Toolox44

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EF Toolox44

Das Video zeigt die Bearbeitung von Toolox 44, einem bereits wärmebehandelten Werkzeugstahl mit 45 HRC. Zum Einsatz kommen Trochoidal-Fräser, Spiralbohrer, Entgratfräser, Gewindefräser und Gewindebohrer. The video demonstrates the machining of Toolox 44, a heat treated steel with 45 HRC. For machining are used Trochoidal End Mill, Twist Drills, Deburring End Mill, Circular Thread Mill and Taps.

Emuge-Franken
Investments in EDM Hole Drilling Drive Growth at Turbine Technologies

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Investments in EDM Hole Drilling Drive Growth at Turbine Technologies

To learn more about Makino EDBV-Series EDM hole-drilling machines, visit https://www.makino.com/edm-hole-drilling/edbv8/ What does it take to reinvigorate an aging business to win new orders from some of today’s leading aircraft engine and industrial gas turbine OEMs? Investment, innovation and unrelenting customer support. See how 50-year-old company Turbine Technologies of Farmington, Conn., and Greenville, S.C., applied advanced EDM hole drilling and machine control technologies to champion some of their customers’ most demanding part applications. Hear how shop leaders are embracing the fourth industrial revolution to exceed their customers’ needs for lead-time, quality and cost.

Makino
Makino Wire EDM Pickup Cycle and Plane Correction Technologies

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Makino Wire EDM Pickup Cycle and Plane Correction Technologies

To learn more about Makino wire EDM setup and probing technologies, visit https://www.makino.com/resources/webinars/archive/EDM-Probing-Technologies/376/ With Makino EDM probing solutions, reducing wire EDM setup times and improving part quality have never been easier. Whether you’re producing tall-wall features or circular holes, probing methods offer a quick and simple way to achieve consistent tight-tolerance accuracies. Featured in this video are two probing technologies available on Makino’s Hyper-i control for wire EDM. The Hyper-i pickup cycle routine uses the wire itself to establish 2-D work locations using several built-in, canned pickup cycles for rapid workpiece setup. Alternatively, touch probe and dial test indicator options are also available for greater accuracy, and can be used alongside the Hyper-i control’s Advance 3D Plane Find function for multi-axis workpiece positioning. Across these various options, EDM shops have a wide selection of affordable probing options to meet their unique EDM processing requirements.

Makino
Makino Sinker EDM Tool and Workpiece Probing Capabilities

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Makino Sinker EDM Tool and Workpiece Probing Capabilities

To learn more about Makino sinker EDM setup and probing technologies, visit https://www.makino.com/resources/webinars/archive/EDM-Probing-Technologies/376/ When working with tight-tolerance sinker EDM applications, probing routines can provide manufacturers with shorter setup times, improved consistency and higher confidence in final part quality. Two methods for setup and probing available on Makino sinker EDM machines are spindle ball tool holders and table balls. Using these probing technologies, manufacturers can dramatically improve sinker EDM quality and efficiency across a wide range of applications, including die/mold parts and aircraft engine blade vane details.

Makino
OPS Ingersoll Eagle 800 EDM

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OPS Ingersoll Eagle 800 EDM

HK Technology and MTD-CNC present the Gantry Eagle EDM technology during a visit to the OPS-INGERSOLL facility in Burbach. HK sales engineer Scott Elsemere explains the difference of the Gantry type portal die sinker.

Ops-Ingersoll
Machine tool builder OPS Ingersoll Corporate and HK Technoloy

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Machine tool builder OPS Ingersoll Corporate and HK Technoloy

Introducing OPS-INGERSOLL manufacturer of High Speed Milling and EDM Die sinking machines. Matthias Schmidt explains more about the company strategy and the long time relationship to it's UK dealer HK Technology. http://www.ops-ingersoll.de http://www.hkhtechnologies.com

Ops-Ingersoll
OPS-INGERSOLL Automation MultiChange Flex EMO 2015

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OPS-INGERSOLL Automation MultiChange Flex EMO 2015

EMO Milan 2015. We present the Multi-change Flex 6 axis robot autmation, connected to a High Speed Egle V9 - 5 axis HSM and Gantry Eagle 1400 die sinker. Full solution provided by OPS-INGERSOLL, using OIPM chip ID system and workflow software.

Ops-Ingersoll
EDNC6 Sinker EDM High-Speed Rib Machining with HyperCut Technology

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EDNC6 Sinker EDM High-Speed Rib Machining with HyperCut Technology

Learn more about the high-speed rib machining capabilities of the EDNC6 sinker EDM, visit https://www.makino.com/ram-edm/ednc6 Makino EDNC-Series sinker EDM machines combine rigid construction with precision operation, programming simplicity and advanced performance for high accuracy in large workpieces. Proprietary technologies ensure the ideal mix of speed, surface finish and reduced electrode wear. This video demonstrates two methods of high-speed rib machining being achieved. The first method applies HS-Rib and HyperCut technology using a 0.020 inches (0.5 mm)-wide graphite electrode with one-degree draft angle in H13 tool steel. With a jump speed of 20 m/minute and 1.5G acceleration, rough-cut machining is performed to produce a 0.750 inches (19 mm) wide die/mold support rib feature The next example illustrates high-speed side-burn vector machining in H13 tool steel with HyperCut technology. Machining is performed using a graphite electrode with a tapered-nose star rib geometry measuring 0.400 inches by 0.400 inches with a 0.03-inch-wide “plus” shape (10 mm by 10 mm by 0.7mm wide) and 0.5-degree draft angle. The side burn operation is performed in the X-axis direction with a jump speed of 5 m/minute and 0.1G acceleration.

Makino
New Wire EDM Plane Find 3D Feature for Non-Level Workpiece Surfaces

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New Wire EDM Plane Find 3D Feature for Non-Level Workpiece Surfaces

Brian Pfluger, Makino EDM product line manager, discusses a new process optimization feature available for the Hyper-i control for wire EDM machines. The wire EDM Plane Find 3D function enables users to establish a level workpiece plane for non-level machining surfaces. This video demonstrates how the data is collected and calculated to find that plane using an indicator that locates the top of the Z-axis plane to then adjust the UV axis wire to be perpendicular with the workpiece. This is just one of several intuitive functions available on the Hyper-i control that boosts productivity, enhances part quality and reduces wire consumption. To learn more about Hyper Technologies for wire EDM machines, watch this complimentary webinar: https://www.makino.com/resources/webinars/archive/New-Technology-to-reduce-Wire-EDM-Part-Cycle-times-while-improving-quality/349/

Makino
EDBV EDM Hold Drilling Quick Change Automatic Tool and Guide Changers

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EDBV EDM Hold Drilling Quick Change Automatic Tool and Guide Changers

Discover more efficient EDM hole drilling capabilities of the Makino EDBV-Series in this complimentary webinar: ...

Makino
Gantry Eagle 500 High Speed Jump Plus by OPS-INGERSOLL

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Gantry Eagle 500 High Speed Jump Plus by OPS-INGERSOLL

Gantry Eagle die sinker in 3 D plane operation. High Speed Jump plus offers a machining speed of 5 m/min in each axis, 3 D simultanious operation. Despite any main axis movement all orbital strategies can be used.

Ops-Ingersoll
High Speed Z Axis Deep Rib Machining on a Makino EDNC65 Sinker EDM

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High Speed Z Axis Deep Rib Machining on a Makino EDNC65 Sinker EDM

For more information on Makino sinker EDM technologies, visit http://www.makino.com/ram-edm/ Producing deep thin ribs, shaped ribs and speaker grilles can often require extensive, long cycle...

Makino
U3 HEAT Automatic Wire Threading AWT and Work Tank Function

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U3 HEAT Automatic Wire Threading AWT and Work Tank Function

To learn more about the new U3 HEAT wire EDM, visit: http://www.makino.com/resources/webinars/archive/evolution-of-wire-edm-technology/345/ Achieving high-efficiency in wire EDM operation...

Makino
U-Series Wire EDM Guide Maintenance and Filter Replacement

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U-Series Wire EDM Guide Maintenance and Filter Replacement

To learn more about the new user-friendly U3 and U6 wire EDM machines, visit: http://www.makino.com/resources/webinars/archive/evolution-of-wire-edm-technology/345/ Regular cleaning and upkeep...

Makino
EDAF-Series Sinker EDM Work Tank Fill and Drain

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EDAF-Series Sinker EDM Work Tank Fill and Drain

To learn more about the new mechanical design of the EDAF-Series sinker EDMs, visit: http://www.makino.com/resources/webinars/archive/arcfree-technology-and-...

Makino
Intuitive Hyper i Control for U Series Wire EDMs

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Intuitive Hyper i Control for U Series Wire EDMs

For more information on this next generation solution and Makino's wire EDM machines, visit http://www.makino.com/resources/webinars/archive/evolution-of-wire-edm-technology/345/ User-friendly...

Makino
Blade and Vane Cooling Hole EDM Drilling

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Blade and Vane Cooling Hole EDM Drilling

The Makino EDBV3 sinker EDM is designed for high-speed EDM drilling of cooling holes and diffuser shapes in blade and vane components. Its high-pressure flushing and stable spark discharges ensure efficient flushing and outstanding hole quality. By performing processes fully submerged in water, the EDBV3 provides improved stability and up to 10 times faster processing speeds than conventional technologies. Its A/B axis rotary table allows for unattended, single-setup EDMing and complex geometries. For enhanced reliability in automated electrode exchanges, the machine employs a patented electrode set that combines the electrode holder and die guide together into a common assembly. In this video, the EDBV3 demonstrates its exceptional speed and quality by machining a diffuser hole in a 5mm-thick Inconel 718 workpiece. The process starts with a 1mm deep diffuser shape and finishes with a straight, 4mm deep hole. This video is property of Makino.

Makino
Sondermaschine erreicht Bohrtiefe von 2.600 mm mit Elektrodendurchmesser 3 mm

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Sondermaschine erreicht Bohrtiefe von 2.600 mm mit Elektrodendurchmesser 3 mm

Faszinierend - Innovativ - Vielseitig Erosion, ein Blitz - ein Einschlag und das in unvorstellbar kurzen Abständen. Bei jedem Einschlag entstehen gigantisch hohe Temperaturen bis zu 12.000 Grad. Selbst in härtesten Metallen hinterlassen diese Einschläge winzige Krater. Diese sicherlich laienhafte Formulierung erklärt jedoch genau das Prinzip der Funkenerosion. Ein Abtrag von Metall durch hunderttausend aufeinander folgende Funken pro Sekunde, die langsam eine gewünschte Form in ein Metallstück erodieren. Das Erodierbohren wird für das Einbringen kleinster Bohrungen angewandt. Mikrobearbeitung von Werkzeugen, Maschinenteilen, chirurgischen Nadeln oder Implantaten sind nur durch das Erodierbohren möglich geworden. Bohrungen in Einspritzdüsen für Diesel- und Benzinmotoren mit Rohrelektroden von 0,08 bis 6,0 mm sind ohne Gratbildung und Eintrittsdeformation möglich. Kühlbohrungen in Turbinenschaufeln werden ohne Beeinflussung des Materials eingebracht. Weitere Anwendungsbereiche sind das Einbringen von Entlüftungsbohrungen in Formen für Reifenprofile und das Bohren von Startlöchern für das Drahterodieren. Auf einer Sondermaschine der Firma Heun wurde jetzt eine sensationelle Bohrtiefe von 2.600 mm mit Elektrodendurchmesser 3 mm erreicht. Langjährige Entwicklungsarbeit und Erfahrung machen dieses Ergebnis möglich. Die ursprüngliche Anforderung war eine Sacklochbohrung von 1.500 mm Tiefe in ein Werkstück mit einer Länge von 3.000 mm und einem Durchmesser von 300 mm. Die Bohrung sollte mit Elektroden vom Durchmesser 2 -- 6 mm erreicht werden. Durch intensive Versuchsbearbeitungen und Weiterentwicklungen in Zusammenarbeit mit dem Kunden wurden die jetzt erreichten Ergebnisse erzielt. Derzeit werden Versuche mit Elektroden von 1 mm Durchmesser in Bohrtiefen bis zu 2.900 mm durchgeführt. Grundlage für diese enormen Fortschritte sind der anspruchsvolle Qualitätsstandard der Produkte, die extrem hohen Bearbeitungsleistungen der Maschinen und die exzellente Praxiserfahrung des Unternehmens von über 30 Jahren. Das Unternehmen investiert stark in Forschung und Entwicklung seiner High-Tech Generatoren und in Technologien für die eigenen Hochgeschwindigkeits-Erodierbohrmaschinen. Durch die Innovationsstärke, Kreativität und Flexibilität sowie der Beratungskompetenz und Serviceleistungen ist Heun für viele Firmen zu einem wichtigen und zuverlässigen Partner geworden. Dort wo die mechanische Energie bei der Bearbeitung schwer zerspanbarer Werkstoffe an ihre Grenzen stößt, beginnt der Einsatz der Funkenerosion. Immer wieder zeigen Innovationen und Weiterentwicklungen, dass es hier noch ein großes Potential an unerforschten Anwendungsbereichen gibt. http://www.heun-gmbh.de/home.html http://www.heun-gmbh.de/sonderloesungen.html

Heun Funkenerosion
A Detailed Overview of V-Guide Cleaning Procedures on Makino's DUO-Series WEDMs

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A Detailed Overview of V-Guide Cleaning Procedures on Makino's DUO-Series WEDMs

Cleaning the V-Flat split precision guides on a Makino wire EDM is unbelievably fast and easy. It takes a cotton swab, some K200 solution and about three minutes to clean both upper and lower guides. To make this process even easier, no guide removal is necessary to properly perform cleaning maintenance. This saves both time and fussy vertical alignment issues. Operators can simply open the guides manually from the control, use the K200 cotton swab to clean the diamond surfaces, rinse with water and replace the flush cup. Additionally, Makino's V-Flat split guides are guaranteed for 12000 hours of use. For more information, check out this free webinar on improving wire EDM performance with the new DUO-series. bit.ly Video property of Makino.

Makino
A Closer Examination of Thread Jet Cleaning on Makino's DUO-Series WEDMs

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A Closer Examination of Thread Jet Cleaning on Makino's DUO-Series WEDMs

The thread jet needle is an integral part of the DUO-series' automatic wire threading (AWT) and wire feed systems, providing a precise stream of water during the threading process. To maintain appropriate water flow and reliable auto-threading, it is important to keep the thread system clean and clear of particle deposits resulting from de-ionized water. In this video, an operator cleans a DUO thread jet needle in approximately two and a half minutes. After removing a couple screws to access the thread jet needle, the operator uses K200, a light acid cleaning solution, to clean the needle housing and the inside and outside of the needle itself. Afterward, the system is rinsed free of any excess K200 solution to ensure it will not make it onto any parts and cause damage to them. This simple preventative maintenance procedure can save countless dollars lost to downtime and poor threading, especially in unattended burn situations. For more information, check out this free webinar on improving wire EDM performance with the new DUO-series. bit.ly Video property of Makino.

Makino
A Closer Look at Automatic Wire Threading with Makino's DUO-Series Wire EDMs

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A Closer Look at Automatic Wire Threading with Makino's DUO-Series Wire EDMs

To be competitive, wire EDM shops need to be able to run their jobs and machines fully unattended, making flawlessly reliable automatic wire threading (AWT) capabilities a key performance factor. The first portion of this video shows a DUO64 performing AWT at 8 inches in less than 9 seconds. This is the max limit of the smaller DUO43, due to a shorter Z-axis. The second half of the video is more impressive, demonstrating the DUO64's ability to perform AWT at a full Z stroke of 16 inches in less than 10 seconds. This can be performed successfully in submerged conditions with a properly sized start hole. Open AWT operations can be accomplished through about 4-5 inches of water. For more information, check out this free webinar on improving wire EDM performance with the new DUO-series. bit.ly Video property of Makino.

Makino
Makino's EDAF-Series Sinker EDM with ArcFree Technology Spark Gap Monitoring and DC Arc Prevention

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Makino's EDAF-Series Sinker EDM with ArcFree Technology Spark Gap Monitoring and DC Arc Prevention

The new EDAF series contains Makino's most sophisticated sinker EDM technologies to date, including the new ArcFree technology. This new technology helps prevent destructive DC arcs that typically lead to time-consuming clean-up procedures or scrapped parts. With ArcFree Technology, manufacturers can burn any application, fully unattended, worry-free. Even applications with unfavorable electrode/work piece geometry that are accidentally started with unusually high current density can be relied upon for flawless results. In this video you will see a burn held at four times the recommended current density. With standard arc detection/prevention enabled, the burn is continually adjusted by the adaptive control, but is unstable and has the potential to produce a DC arc. Once all arc detection/prevention technologies are disabled highly destructive DC arc activity develops. With ArcFree technology enabled, the burn becomes stable again and machining continues through the arc-damaged areas. Immediately after ArcFree technology is turned off and standard arc detection/prevention in enabled, the arcing returns, as would be expected of any machine once an arc develops. For more information on ArcFree Technology and the new EDAF Series Sinker EDMs, view this free webinar bit.ly Video property of Makino.

Makino

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