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ISCAR TECH TALK - ISCAR NEODO S890 Indexable Milling Tools

ISCAR Expands the Range of NEODO S890 Indexable Milling Tools Following the success of the NEODO S890 family of indexable tools that mount square double-sided inserts with 8 cutting edges, ISCAR expands this family by introducing additional items: - S890 SZMU inserts … with 0.8 mm corner radius - S890 FSZ facemill in a 32 mm diameter - 25 mm and 32 mm diameter endmills designated S890 ESZ …R08 The new 0.8 mm corner radius inserts are an addition to the existing range of inserts with 1.2 mm radius. The new inserts have similar advantages to their predecessors - A square double-sided pressed-to-size insert - 8 helical right-hand cutting edges for machining at a depth of cut (D.O.C.) of up to 5 mm - A special shaped rake face for ensuring a positive rake and for reducing cutting forces when mounted on a tool - A strong and durable insert structure - A wide wiper flat for improving surface finish - Effective and economical solution for milling face and square shoulders The inserts are produced from SUMO TEC carbide grades that provide excellent performance and extended tool life. S890 FSZ D032 Facemill The new arbor-type 32 mm diameter facemill mounts S890 SZMU 0804… inserts and has a central bore in a diameter of 16 mm. S890 ESZ …R08 The new 25 mm and 32 mm diameter endmills feature a shank-type design configuration. They are available with cylindrical or Weldon shanks in a diameter range of 25 mm and 32 mm. The S890 …R08 endmills feature: 90° -cutting edge angle - Maximum 5 mm Depth of Cut. - Highly rigid insert clamping due to the dovetail profile of an insert pocket secured by clamping screws. - Higher tooth density for improved productivity - Coolant holes guarantee coolant directed to each cutting edge. The NEODO S890 family provides an effective and economical solution for milling face and square shoulder while ensuring excellent performance under diverse cutting conditions, including machining interrupted surfaces. Moreover, the insert design provides high cost-effectiveness for each cutting edge. The advanced cutting geometry of the NEODO indexable face mills and endmills greatly contributes to reducing cutting forces, which guarantees smooth cutting and lower power consumption. Machined materials ISO P (steel, ferritic and martensitic stainless steel) ISO K (cast iron) application groups The NEODO S890 guarantees high productivity, cost effective milling and highly reliable machining process stability. I would like to remind you to download the ISCAR World app which features the revolutionary NEO-ITA for achieving optimal machining result. #ISCAR; #Milling; #IndexableMillingTools; #NEODO; #NEO-ITA; #ISO-P; #ISO-K;

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Iscar tech talk - iscar's new roundmill milling cutters

ISCAR introduces new ROUNDMILL milling cutters that mount double-sided round inserts with 12 cutting edges for profiling applications. The new cutters are available in endmill exchangeable heads and shell mill configurations. The cutters are intended mainly for machining 3D surfaces, especially the working surfaces of blades in turbomachinery. The new cutters are available as Shell mills RDS FR D...-12 in diameters 40, 50, 63, and 80 mm, and exchangeable milling heads with a FLEXFIT threaded connection RDS ER D...-12 in a 32 mm diameter. The new cutters mount double-sided round inserts and feature reliable insert clamping and fail-proof insert indexing due to an innovative pocket design and a special peripheral design of the insert. Depending on the depth of cut, the RDS FR/ER -12 enables up to 6 insert indexes on each insert side of the cutter with up to 12 insert indexes total. The cutter features a positive rake angle for smooth and light cutting action, reduced cutting forces and power consumption, and highly rigid insert clamping which enables ramp down capabilities. Coolant holes directed to each individual cutting edge with coolant supply through the cutter body. Protective coating of the cutter body for better chip flow and protection from corrosion and wear. Additional features are a double-sided insert design with a durable structure that ensures reversibility. • A special peripheral insert design which enables up to 12 insert indexes and contributes to the secured clamping of the insert. • When indexing, there is no need to remove the insert clamping screw. • Produced with the latest coated carbide grades with a post-coating treatment for improved tool life and higher productivity. • Available with two types of cutting geometries (T/HP) for optimal machining of different materials. I would like to remind you to download the ISCAR World app which features the revolutionary NEO-ITA for achieving optimal machining result. https://www.iscar.com/newarticles.aspx/countryid/1/newarticleid/2978 #ISCAR; #Milling; #RoundMill; #Endmill; #FLEXFIT; #DoubleSidedInsert;

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ISCAR TECH TALK -ISCAR's X-STREAM shrink chucks with Coolant Jet Channels

NEW SRK-CX slim design shrink chucks with Coolant Jet Channels Technology along the shank bore for increased improves the tool life of solid carbide endmills. The new SRK-CX is a unique and extraordinary product line, which follows ISCAR’s X-STREAM patented coolant jet channels technology starting with a bore size of 3 mm. These are the slimmest shrink chucks available with direct coolant to the cutting edge. The SRK-CX features are: - Coolant directed to the cutting edges. - Intended for small solid carbide tools in size ranges of 3-12 mm. - Prolongs tool life - Retains maximum gripping force as a result of the holder coolant - Eliminates chip sticking to the cutting edges - Suitable for High Speed Milling - Effective chip evacuation prevents chip re-cutting The applications and advantages of the SRK-CX are: - CNC milling machines with poor external coolant flow - The ability to effectively mill cavities and pockets - Most suitable for semi-finishing and finishing profile milling of titanium blisk blades ץ - Most suitable for milling applications with intensive heat generation, such as very hard alloy steels, and high-temperature alloys. I would like to remind you to download the ISCAR World app which features the revolutionary NEO-ITA for achieving optimal machining result. https://www.iscar.com/newarticles.aspx/countryid/1/newarticleid/2978 #ISCAR; #Tooling; #SHRINKIN; #CoolantJetChannelsTechnology ; #CNC; #Milling;

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Iscar tech talk - iscar expands mill-4-feed fast feed milling tools

The remarkable progress made in the area of rough milling over the past decades saw the introduction of fast feed milling (FF), also referred to as high feed milling (HFM). Rather than use the traditional high metal removal technique – milling with considerable depths and widths of cut – users of the new approach continued to machine with similar width of cuts, although they used a much smaller depth of cut and applied much faster speeds with substantially increased feed per tooth. High feed milling enables much faster machining than conventional methods. Energy saving shallow-cut “fast” technology provides an excellent alternative to power consuming deep-cut methods. ISCAR's new FFQ4 SOMW... insert features advanced capabilities for increased milling productivity in machining materials up to 60HRC which takes fast feed milling a giant step further. • A flat chipformer is available for insert sizes 09,12,17. • 4 indexable reinforced cutting edges. • Increased corner radius for improved performance in near-to-wall machining while maintaining the same tool diameter. • Produced from ISCAR’s advanced SUMOTEC carbide grade for unsurpassed productivity. • The advanced geometrical design combined with innovative carbide grades results in significantly improved resistance to edge breakage and chipping, which guarantees better tool life and enables highly productive fast feed milling, especially when cutting hard materials and when machining non-continuous surfaces which results in interrupted cutting. I would like to remind you to download the ISCAR World app which features the revolutionary NEO-ITA for achieving optimal machining results. #ISCAR, #Milling, #MILL-4-FEED, #Fast-Feed-Milling, #HFM, #NEO-ITA

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