Fräswerkzeuge

Video

Jongen UNI-MILL Face Milling Cutter Type A22

This universally applicable face milling cutter allows very effective roughing and finishing machining of steel, high grade steel and cast iron materials with a max. depth of cut of 6,7 mm, with effectively 8 cutting edges per insert. A special feature of this new face milling generation is the high number of teeth and the soft cutting manner, thanks to the effectively positive rake angle. The programme comprises shell type cutters with diameters from 50 to 160 mm. The tools are available in closed and regular tooth pitch, that makes it possible to choose the right tool for the respective milling operation. Furthermore, the tools have an unequal tooth pitch, that reduces reliably vibrations, even when high operating parameters are adopted. The effectively 8-edges reversible inserts have a highly positive chip braker and are available as precision sintered and precision ground versions. The precision sintered version JMA22-884 is suitable for light to medium metal cutting operations, whereas the precision ground version JMA22-584 can be adopted for medium to heavy-duty metal cutting operations. Both versions can achieve tooth feed rates of 0,5 mm. In addition, there is another version which is precision ground, has two cutting edges and functions as wiper insert, it is adopted with standard inserts and enables the manufacturing of very even surfaces up to Ra 0,1µm. The tools with diameter up to 100 mm are equipped with bore holes for internal coolant passages. These tools are most appropriate for middle and large sized machines

Jongen

Video

ISCAR TECH TALK - Barrel-Shaped Inserts for Efficient Multi-Axis Milling

ISCAR expands the capabilities of BALLPLUS indexable endmills by introducing NEOBARREL - the new family of barrel-shaped inserts for efficient multi-axis milling. Mold-and-die shops thrive on the latest technology in tooling, software, and machines. Process success often depends on using best-in-class solutions from the past as well as from the latest advances of today. The emergence of circle segment end mill technology for full five-axis profiling is now becoming a standard for machining large diameter segments. The circle segment endmill is an effective replacement for the typical ball nose end mill that is used for semi-finishing and finishing molds. The circle segment endmill features a cutting edge that is a segment of a large diameter arc that reduces the number of stepovers and the cusp height of machining passes in the mold. The net result is a smoother surface finish and reduction of cycle times by as much as 50 to 90 percent. ISCAR's NEOBARREL insert are intended to be mounted on 16,20- and 25-mm diameter BALLPLUS endmills. The 25 mm Insert features The main cutting edge is the segment of an enlarged-radius-circle. Applying the insert significantly reduces the number of cuts and cycle time by increased stepover and stepdown operations. Diminishing the number of cuts combined with a large-radius- or arced shaped cutting edge provides high surface quality. NEOBARREL inserts are available in ISCAR's versatile IC908 grade. The new barrel-shape inserts are available in two geometry types: HCT - A cutting edge that features a combination of an arcuated taper with a ball-nose tip. The arc radius is 75 mm and the taper angle vary along the cutting edge from 34° to 46.1°, while the spherical radius of the tip is 3 mm. HLB – is a lens-shaped insert with an arcuated (oval) bottom with peripheral cutting edges. The tapered angle varies along the cutting edge from 0° to 10.5° while the nominal arc radius is 50 mm for the bottom edge, and 25 mm for the two-peripheral cutting edges. Barrel type inserts with the tapered angle vary along the cutting edge from 90°to 70°. I would like to remind you to download the ISCAR World app which features the revolutionary NEO-ITA for achieving optimal machining result. https://www.iscar.com/newarticles.aspx/countryid/1/newarticleid/2978 #ISCAR, #Milling, #BALLPLUS, #NEOBARREL, #Multi-Axis,#TECH-TALK

Iscar

Video

Iscar tech talk - iscar helialu super positive polished rake inserts

ISCAR expands the HELIALU line with super positive polished rake inserts. HELIALU inserts have a new sub-micron grade which assures higher productivity for machining aluminum and non-ferrous materials under the ISO N group of applications. Metal cutting technology has progressed tremendously over the past few years. It is evident that insert wear is a critical problem in metal cutting. It not only increases the production costs but also degrades the product quality. The HELIALU line is comprised of a large range of endmills and face mills which are especially designed for machining aluminum, mainly parts for the aviation industry. Insert features • Sharp, ground cutting edge for low cutting forces and a clean cut. • Polished rake face for excellent chip flow. • Positive cutting angles. • Clamping area of the insert is ground to provide full contact with the pocket for high precision. • Suitable for effective machining of various aluminum grades such as 2024 and 7075 among other types. • HELIALU inserts can withstand high cutting and centrifugal loads. • The inserts are designed for both roughing and finishing applications. ISCAR's new HELIALU inserts show precise, safe and stable machining results capable of performing highly complicated operations with increased feed rates. ISCAR’s customers can choose tougher and harder grades to achieve increased productivity. Machining aluminum with ISCAR's hard-wear resistant sub-micron carbide grade IC08, maintains the insert’s cutting-edge sharpness for longer periods of time. This contributes greatly to stable machining and longer tool life, which enables milling aluminum and aluminum-lithium alloys at very high feed rates. I would like to remind you to download the ISCAR World app which features the revolutionary NEO-ITA for achieving optimal machining results https://www.iscar.com/newarticles.aspx/countryid/1/newarticleid/2978 #ISCAR; #Milling; #HELIALU; #ISO-N; #Insert; #NEOITA; #TECH-TALK

Iscar

Video

Iscar tech talk - iscar heli-4-mill for extra small diameter milling

ISCAR expands the HELI-4-MILL product line by adding single-sided square inserts in different corner radii for extra small diameter milling. The new HELI-4-MILL line features: SOMT 0402 PNTR with 0.8 and 1.2mm corner radii SOMT 0402-FF with IC808 grade Endmill cutters with a cutting diameter size of 6 and 8mm The SOMT 0402…PNTR with 4 neutral cutting edges is a utility insert for milling square shoulders and is available in 0.8 and 1.2mm corner radii. The insert features positive axial rake that reduces cutting forces and provides a maximum 3.5mm depth of cut (DOC). The new endmill cutters are now available in 6 and 8mm. They are designed for machining compact and miniature parts such as light-size components for die and molds, medical devices, aircraft equipment, etc. The small dimensions of the cutters make them ideally suited for turn-milling on multitasking machine tools with limited working space. The endmill cutters are suitable for mounting single-sided HELI-4-MILL SOMT and SOCT-04 inserts of both 2 types: for general use and fast feed milling. The cutters can be used for milling square shoulders, slots, plunging, and for efficient rough machining with high feed per tooth. Cutter Features Each cutter can mount single-sided square and fast feed milling inserts. Pinpointed coolant flow directed to each cutting edge. Protective coating on the tool’s surface improves wear and corrosion resistance. Applications Machining main engineering materials such as steel, cast iron, stainless steel and difficult-to-cut HTSA (ISO P, M, K, S and H application groups). Milling shoulders, slots, side plunging, plane and 3D surfaces. Manufacturing small-size parts. The new cutters and inserts will provide customers with a complete solution for milling with better process control. The new HELI-4-MILL tools and inserts are designed to provide an economical option for a wide range of roughing and finishing operations. HELI-4-MILL small diameter milling cutters can successfully replace solid carbide endmills. They facilitate application flexibility and reduce stock and procurement costs. I would like to remind you to download the ISCAR World app which features the revolutionary NEO-ITA for achieving optimal machining results. https://www.iscar.com/newarticles.aspx/countryid/1/newarticleid/2978 e- Learning - Become an Expert in the Metal Cutting Industry, Discover our Courses: https://www.iscar.com/lms/ #ISCAR, #Milling, #HELI4MILL, #Endmill, #SOMT, #NEOITA, #e-Learning

Iscar

Video

ISCAR TECH TALK- ISCAR's 3-Flute Series for Machining Aluminum and Non-Ferrous Materials

ISCAR has expanded its SOLID line with a new 3-flute series for machining aluminum and other non-ferrous materials. The new endmills are designed with a 45° flute, wiper flat on the face end, controlled land and polished flutes that provide fluent chip evacuation, a smooth cut, and superb surface finish. The tools are coated with Ta-C (Tetrahedral Amorphous Carbon) diamond like coating, also known as DLC coating. Ta-C is considered the superior type among the different DLC forms and therefore provides desirable qualities such as hardness, wear-resistance, and slickness, which significantly prolongs tool life and diminishes chip jamming. Properties that are ideal for machining non-ferrous materials are; - Aluminum and Aluminum alloys with up to 12% Si content - Copper, Bronze, Silver, Gold, and Platinum - Carbon and plastic - and Composite The new SOLID line comprises a square endmill with a sharp cutting edge, a Ball nose, and Bullnose. This unique new line is suitable for HEM toolpaths with up to a 20% stepover in roughing, semi-finishing and finishing toolpaths, and can perform a ramp-down of up to 3 degrees. Please be reminded to download the ISCAR World app which features the revolutionary NEO-ITA for achieving optimal machining results. https://www.iscar.com/newarticles.aspx/countryid/1/newarticleid/2978 e- Learning - Become an Expert in the Metal Cutting Industry, Discover our Courses: https://www.iscar.com/lms/ #ISCAR, #Milling, #SolidCarbide, #Aluminum, #3FluteSeries, #TechTalk, #ISCAR-WORLD

Iscar

Video

Präzisionswerkzeuge Produkt Innovationen 2021-2 Drehen, Bohren, Gewinden, Fräsen - Walter Tools

IHRE VORTEILE (DC175 Supreme) – Höchste Produktivität durch präzise Kühlmittelzufuhr zur Schneidkante – Hohe Standzeiten und reduzierte Fertigungskosten durch stabile, gerade Schneidkante – Sicherer Spanfluss dank neuartiger, extrem glatter HIPIMS-TiAlSiN-Beschichtung – Dreifach wirtschaftlich durch Möglichkeit zur Wiederaufbereitung in Walter Recon Centern IHRE VORTEILE (Xtra·tec®XT M5468) – Maximale Produktivität durch höchste Schnittdaten und Standzeiten – Höchste Prozesssicherheit durch Indexierung der Wendeschneidplatten über Facetten – Optimal angepasst an die Bearbeitung durch unterschiedliche Wendeschneidplatten-größen und Geometrien – Hohe Flexibilität für Einsatz in vorhandenen Aufnahmesystemen durch zylindrisch-modulare Schnittstelle – Reduzierte Werkzeugkosten und minimierter Aufwand durch universelle Einsetzbarkeit – Hohe Wirtschaftlichkeit durch Tiger·tec® Schneidstoffe, höhere Zähnezahl IHRE VORTEILE (Xtra·tec®XT M5460) – Universelle Einsatzbarkeit durch verschiedenste Schaftausführungen und umfangreiches Schneidstoff-Sortiment – Hohe Wirtschaftlichkeit durch höhere Schnittgeschwindigkeiten und weniger manuelle Nacharbeit – Höchste Präzision und Werkzeugstandzeiten durch extreme Schneidkantenstabilität und Verschleiß-festigkeit (speziell bei Härten größer 58 HRC) – Maximale Prozesssicherheit und beste Oberflächen durch optimierte Spanabfuh IHRE VORTEILE (Accure·tec A3001) – Hohe Produktivität und Oberflächenqualität durch vibrationsarme Bohrungsbearbeitung – Zeitersparnis durch schnellen, präzisen Werkzeugwechsel (±0,002 mm) mit QuadFit-Wechselköpfen – Prozesssicher durch sehr gute Spanabfuhr aus der Bohrung dank größerem f-Maß – Schwingungsdämpfung ab Werk „voreingestellt“ – sofort einsetzbar, kein Zeitverlust durch „Tuning“ IHRE VORTEILE (Tiger·tec® Gold WPP10G, WPP20G, WPP30G) – Hohe Wirtschaftlichkeit durch hochtexturierte Tiger·tec® Gold Beschichtung – durchschnittliche Standzeitsteigerung von rund 50 % – Hohe Produktivität und Prozesssicherheit durch mehrstufige Nachbehandlung und einzigartiger, mehrlagiger MT-TiCN Struktur – Sorten und Benchmark-Geometrien für kurze Späne mit flexibler Einsetzbarkeit IHRE VORTEILE (W1211) – Hohe Maßhaltigkeit und Wechselgenauigkeit durch formschlüssige WL-Verbindung – Hohe Standzeit beim Kopierdrehen –Hoch wirtschaftlich dank geringerer Werkzeugkosten durch 3 Schneidkanten – Maximale Flexibilität: 4 Wendeschneidplatten-Typen passen in ein Werkzeug IHRE VORTEILE (TC630 Supreme) – Hohe Prozesssicherheit bei anspruchsvollen Bearbeitungen – Walter DeVibe-Technologie: sichere Bearbeitung auch bei extremen Bedingungen – Universeller Einsatz in verschiedensten Werkstoffen – Umfassendes Produktprogramm – Flexible Spannmöglichkeiten

Walter

Filtern

Suchbegriff

Unterkategorie

Firmen

Inhaltstyp

Firmentyp

Land