Planfräser

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Jongen UNI-MILL Face Milling Cutter Type A22

This universally applicable face milling cutter allows very effective roughing and finishing machining of steel, high grade steel and cast iron materials with a max. depth of cut of 6,7 mm, with effectively 8 cutting edges per insert. A special feature of this new face milling generation is the high number of teeth and the soft cutting manner, thanks to the effectively positive rake angle. The programme comprises shell type cutters with diameters from 50 to 160 mm. The tools are available in closed and regular tooth pitch, that makes it possible to choose the right tool for the respective milling operation. Furthermore, the tools have an unequal tooth pitch, that reduces reliably vibrations, even when high operating parameters are adopted. The effectively 8-edges reversible inserts have a highly positive chip braker and are available as precision sintered and precision ground versions. The precision sintered version JMA22-884 is suitable for light to medium metal cutting operations, whereas the precision ground version JMA22-584 can be adopted for medium to heavy-duty metal cutting operations. Both versions can achieve tooth feed rates of 0,5 mm. In addition, there is another version which is precision ground, has two cutting edges and functions as wiper insert, it is adopted with standard inserts and enables the manufacturing of very even surfaces up to Ra 0,1µm. The tools with diameter up to 100 mm are equipped with bore holes for internal coolant passages. These tools are most appropriate for middle and large sized machines

Jongen

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Iscar tech talk - iscar helialu super positive polished rake inserts

ISCAR expands the HELIALU line with super positive polished rake inserts. HELIALU inserts have a new sub-micron grade which assures higher productivity for machining aluminum and non-ferrous materials under the ISO N group of applications. Metal cutting technology has progressed tremendously over the past few years. It is evident that insert wear is a critical problem in metal cutting. It not only increases the production costs but also degrades the product quality. The HELIALU line is comprised of a large range of endmills and face mills which are especially designed for machining aluminum, mainly parts for the aviation industry. Insert features • Sharp, ground cutting edge for low cutting forces and a clean cut. • Polished rake face for excellent chip flow. • Positive cutting angles. • Clamping area of the insert is ground to provide full contact with the pocket for high precision. • Suitable for effective machining of various aluminum grades such as 2024 and 7075 among other types. • HELIALU inserts can withstand high cutting and centrifugal loads. • The inserts are designed for both roughing and finishing applications. ISCAR's new HELIALU inserts show precise, safe and stable machining results capable of performing highly complicated operations with increased feed rates. ISCAR’s customers can choose tougher and harder grades to achieve increased productivity. Machining aluminum with ISCAR's hard-wear resistant sub-micron carbide grade IC08, maintains the insert’s cutting-edge sharpness for longer periods of time. This contributes greatly to stable machining and longer tool life, which enables milling aluminum and aluminum-lithium alloys at very high feed rates. I would like to remind you to download the ISCAR World app which features the revolutionary NEO-ITA for achieving optimal machining results https://www.iscar.com/newarticles.aspx/countryid/1/newarticleid/2978 #ISCAR; #Milling; #HELIALU; #ISO-N; #Insert; #NEOITA; #TECH-TALK

Iscar

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ISCAR INDUSTRY TALK - ISCAR's Solutions for Machining Torque Links

Landing gear is typically split into three basic wheel arrangements: conventional, tandem and tricycle-type. Beyond this, landing gear is classified as either fixed or retractable. The torque link, which is a part of the landing gear, is a hinged link between the piston and the cylinder of an oleo-type landing gear shock absorber. The torque link allows the piston to move freely in and out of the landing gear cylinder - but prevents it from rotating. During the touchdown phase of an aircraft, the landing gear system is impacted by hundreds of tons. Torque links are commonly made of titanium alloys. The material is expensive and difficult to machine, and therefore stock parts are forged near to shape. ISCAR has developed a series of tools which can be used to efficiently produce torque links: TANGPLUNGE Shell Mill Plungers, which carry tangentially clamped Inserts with 4 Cutting Edges are a proper solution for long reach applications from top to bottom as they are well known for its name “Z” level machining. This modern design of plunger tools and inserts provide stable machining with less cutting force and less deflection. MILL4FEED are Fast Feed Face Mills Carrying Single-Sided Inserts with 4 Cutting Edges. The correct cutting edge provides smooth cutting and reduced cutting forces and power consumption. The small lead angle of the Mill4Feed face mill allows high feed milling for titanium at a high feed rate per tooth and makes this tool perfect for long overhang applications. The pocket shape provides rigid and reliable insert clamping and improves the cutter’s capability under heavy loads. Titanium alloys are difficult to cut materials, therefore, the XQuad Extended flute shell mills carrying single-sided Inserts with 4 cutting edges is the best choice because of its excellent solution for depth shouldering. The Single sided insert with its proper release angle has a positive axial position on the cutter body. The cutter body is equipped with high pressure nozzles to meet the flow rate and supplied coolant pressure. XQuad’s extended flute shell mills ensure full use of modern high-efficiency machines to provide the necessary level of metal removal rate (MRR) and tool life required by the industry for new solutions from cutting tool manufacturers. The HELI6FEED Fast feed face mill carries double-sided inserts with 6 cutting edges. Their unique pocket “V” shaped design provides very stable insert clamping and allows machining with heave conditions. Helical interpolation at long overhang applications demands smooth cutting to assure a successful operation. HELIOCTO Face mills with a lead angle of 42°, carrying an octagonal insert with 8 cutting edges is a very economical solution. The insert has positive rake and sharp cutting edges. It’s advanced cutting geometry reduces cutting forces and provides smooth cutting. All these parameters together with the appropriate insert grade IC882, make this tool an excellent solution for finish facing operations. The unique coolant solution, which comes from bottom of the tool, helps to keep the machined surface clean. ISCAR’s unique Multi-Master product line is well-known thanks to its high reliability and high dimensional repeatability. The expanded MULTI-MASTER product line includes a full range of diameters and radiuses dedicated to titanium alloys machining. The new MM ECK… milling heads have 6 and 5 cutting edges with ISCAR CHATTERFREE features. All these features significantly improve tool dynamic behavior and ensures stable cutting in various milling applications, even in unfavorable machining conditions. ISCAR’s ITSBORE system, with tangentially clamped Inserts is based on tangential inserts with 4 cutting edges. Its robust structure of tangential clamping enables the cartridge to withstand heavy duty machining of titanium allows materials. This unique system was designed for machining deep holes. We would like to remind you to download the ISCAR World app which features the revolutionary NEO-ITA for achieving optimal machining results. https://www.iscar.com/newarticles.aspx/countryid/1/newarticleid/2978 #ISCAR; #Landing Gear; #TorqueLInk; #FaceMills; #Milling; #HELIOCTO; #HELI6FEED ; #MILL4FEED

Iscar

Video

DIAEDGE WSX445 Face Mill for General Machining

Need a highly versatile face mill for your machining solutions? Try the DIAEDGE WSX445 face mill. Its unique conical insert pocket seating and anti-fly insert mechanism securely hold the insert. And, Mitsubishi Materials proprietary double-sided Z-insert geometry features sharp cutting edges with lower cutting resistance utilizing features of conventional positive and negative rake inserts. Through coolant holes improve chip discharge and prevent chip welding. The perfect balance between convenience and high efficiency is here. For the a PDF download of the WSX445 Tool News: https://bit.ly/3bI7QtZ To learn more about DIAEDGE cutting tools, visit our Resource Site: https://bit.ly/2T8pkct For all of Mitsubishi Materials USA - Cutting Tools playlists: https://www.youtube.com/user/mitsubishicarbide To follow Mitsubishi Materials USA - Cutting Tools Social Media: Facebook: https://www.facebook.com/MitsubishiMaterials.US.CuttingTools Twitter: https://twitter.com/MMUSCuttingTool Instagram: https://www.instagram.com/mitsubishi_materials_usa/ YouTube: https://www.youtube.com/user/mitsubishicarbide/featured?disable_polymer=1 Mitsubishi Materials USA Machining Technology and Education Center (MTEC) offers FREE training classes in Mooresville, North Carolina as well as FREE online courses. Visit https://mtectraining.info for more information. Additional questions please contact: Technical Support: 1-800-486-2341 Email: marketingservices@mmus.com

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