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Iscar tech talk - iscar's heli-grip inserts for machining aluminum alloys

After conducting extensive studies and diverse testing on grooving and turning aluminum alloys, ISCAR introduces new positive ground and polished inserts designated GRIP-A. The new A-type chipformer is optimized for machining aluminum alloys. It is evident that feed rate is the most significant factor affecting surface roughness followed by cutting speed and depth of cut. Minimum surface roughness is obtained when low feed rate and low cutting speed are employed with coolant. ISCAR's GRIP A inserts can machine under stringent machining conditions and prove excellent results for machining parts in the automotive, aerospace and medical industries. The new inserts can be clamped on standard HELI-GRIP tools and are suitable for external, internal and face grooving operations. The new inserts feature: • Precision ground, double-ended inserts. • Positive rake inserts with a sharp cutting edge that ensure low cutting forces and a soft cut. • Polished insert top rake for preventing built up edges. • The unique helical shape of the insert enables to machine deep grooves without touching the workpiece with its rear cutting edge. • An effective A-type chipformer designed for optimized chip control in a wide range of cutting conditions. • Designed for machining aluminum alloys but can also be used for machining other nonferrous materials. • Available in square and full radius geometries in 3, 4, 5 and 6mm widths. • Inserts are available in an uncoated IC07 grade. ISCAR's new GRIP-A insert is a first-choice grade for roughing and finishing aluminum alloys. This uncoated carbide grade features a unique combination of excellent abrasive wear resistance and edge sharpness. I would like to remind you to download the ISCAR World app which features the revolutionary NEO-ITA for achieving optimal machining results. https://www.iscar.com/newarticles.aspx/countryid/1/newarticleid/2978 #ISCAR; #Grooving; #Turning; #HELIGRIP; #Chipformer

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Iscar tech talk - iscar heliquad sdmt 12 for additional applications

ISCAR expands HELIQUAD SDMT 12 geometries, grades and the insert’s radii range for additional applications which guarantee economical 90˚ shoulder milling. ISCAR's HELIQUAD 12 single-sided inserts with 4 cutting edges feature: 1. New improved cutting geometries. 2. 1.6mm corner radius. 3. A new HELISTAR chip former. 4. A new QDMT 1205 geometry with IC330 grade. Additional CVD and PVD coated grades, which emphasize higher durability and flexibility with more tool life for productive milling. The new and improved geometries feature: • Robust and durable insert design • A wide wiper for excellent surface finish • An effective and economical solution for milling true 90º shoulders. The inserts which are mounted on F90SD tools are produced with SUMO TEC carbide grades and provide excellent performance with longer tool life. In addition, the inserts are suitable for X-QUAD SDK-12-C/HP extended flute cutters with conventional or high-pressure coolant outlets. HELIQUAD-12 UPGRADE SDMT 1205 …HQ-MM features: • A helical cutting edge for reducing cutting forces. • The new design is characterized by a reinforced insert body and cutting-edge land with 0.2mm compared to the previous 0.12mm HELIQUAD insert geometry SDMT 1205…HQ-M design. • The new SDMT 1205 …HQ-MM will phase out the SDMT 1205…HQ-M except for IC810 / 910 / 950 / and IC5500 grade. SDMT 1205….RM-MM features: • A straight cutting edge intended for tools with a shell mill adaptation and extended flute cutters. • The new design presents a reinforced* insert body and cutting-edge land with 0.2mm compared to the previous 0.12mm HELIQUAD insert geometry SDMT 1205…RM-M design with superior tool life. • Available with an additional 1.6mm corner radius in IC808 and IC830 grades. Applications • The inserts are intended mainly for rough to semi-finish milling square shoulders and slots in ISO P materials - carbon and alloy steel, ferritic and martensitic stainless steel, and ISO H materials - hardened materials. For machining ISO M materials such as austenitic or duplex stainless, we recommend using inserts SDMR 12 that are mounted in the same pockets. HELIQUAD-12 Expansion SDMT 1205 …HQ-HS The insert’s HELISTAR style chip former geometry splits the chips into small pieces and generates low cutting forces, which enables increased feed rates and depth of cut for higher machining productivity. Reducing cutting forces makes this insert suitable for using on low power machines. I would like to remind you to download the ISCAR World app which features the revolutionary NEO-ITA for achieving optimal machining results. #ISCAR, #Milling, #HELIQUAD, #SDMT_12, #4Cutting Edges, # Helistar

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ISCAR INDUSTREALIZE - Ball Bearing - Inner Ring - Radius Chamfer – Internal and External

Radius Chamfer, Internal and External PENTACUT PENTACUT is ISCAR’s most advanced multifunction tool, which not only performs precision grooving, parting, recessing and chamfering, but also can serve as a forming tool, for applications such as bearing. PENTACUT inserts can be ground to the required profile in order to suit end user requirements. Consequently, the PENTACUT can superimpose the shape of its cutting edge into the OD face of the workpiece, producing a multitude of complicated shapes and profiles. The cost effectiveness of an insert with 5 cutting edges has long been recognized by the mass production industry. The ability of the inserts to be mounted on a variety of modular adapters, blade adapters for large overhang or mini-turrets for turn-mill machines, has tremendously increased the potential for manufacturing flexibility. The short head of the holder also provides minimum overhang and high stability, which results in prolonged tool life. The cost effectiveness of an insert with 5 cutting edges has long been recognized by the mass production industry. The ability of the inserts to be mounted on a variety of modular adapters, blade adapters for large overhang or mini-turrets for turn-mill machines, has tremendously increased the potential for manufacturing flexibility. The short head of the holder also provides minimum overhang and high stability, which results in prolonged tool life. For more information: https://www.iscar.com/newarticles.aspx/countryid/1/newarticleid/1784 https://www.iscar.com/newarticles.aspx/countryid/1/newarticleid/179 #ISCAR, #INDUSTREALIZE, #BEARING, #BallBearing, #InnerRing, #RadiusChamfer, #PENTACUT

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