Wendeschneidplatten

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ISCAR INDUSTREALIZE - Oil and Gas - Rock Bits - Carbide Bit Holes

Carbide Bit Holes SUMO-CHAM CHAMDRILL LINE Range: Ø6-32.9 mm (Ø.236-1.295”) SUMOCHAM comprises a revolutionary clamping system that enables improvement in productivity output rates, while enabling more insert indexes. Uses standard 1.5xD drill head. ISCAR offers point angle from 130° to 180°, with corner radius. For more information: https://www.iscar.com/newarticles.aspx/countryid/1/newarticleid/1528 https://www.iscar.com/newarticles.aspx/countryid/1/newarticleid/179 #ISCAR, #INDUSTREALIZE, #OilAndGas, #RockBits, #CarbideBitHoles, #SUMO-CHAM, #CHAMDRILL

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ISCAR INDUSTREALIZE - Medical - Orthopedic - Hip Joint - Shell - Rough Internal Turning

Rough Internal Turning HELIGRIP The HELI-GRIP product family is ISCAR's first choice for general purpose GROOVE-TURN. Due to the twisted concept, HELI-GRIP inserts are the only double-ended inserts in the market that can groove deeper than the inserts’ length. Only 1 insert – 8 different applications: * External and internal grooving and turning * Face grooving and turning * Parting-off For more information: https://www.iscar.com/newarticles.aspx/countryId/1/newarticleid/1909 https://www.iscar.com/newarticles.aspx/countryid/1/newarticleid/179 #ISCAR, #INDUSTREALIZE, #Medical, #Orthopedic, #HipJointShell, #RoughInternalTurning, #HELIGRIP, #GROOVE-TURN, #PartingOff

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ISCAR INDUSTREALIZE - Medical - Dental Screw - Screw head turning

Face and OD Turning SWISS-CUT A compact tool design for Swiss-type automatics and CNC lathes, providing reduced setup time and easy indexing without having to remove the toolholder from the machine. Clamping and releasing the insert can be accomplished from either side of the toolholder. The inserts are equipped with chip deflectors that were specially designed for machining small parts. For more information: https://www.iscar.com/newarticles.aspx/countryid/1/newarticleid/1907 https://www.iscar.com/newarticles.aspx/countryid/1/newarticleid/179 #ISCAR, #INDUSTREALIZE, #Medical, #DentalScrew , #FaceandODTurning, #SWISS-CUT, #Swiss-type, #CNClathes

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ISCAR INDUSTREALIZE - Medical - Dental Screw- Cut-off

Cut-off PENTA-CUT Parting & Grooving Insert with 5 Cutting Edges, for Soft Materials, Parting of Tubes, Small and Thin-Walled Parts Features Stronger insert for higher machining parameters Excellent straightness and surface quality, especially on groove bottoms and sidewalls Very rigid clamping design Five cutting edges, which provide the most advantageous price per cutting edge. For more information: https://www.iscar.com/newarticles.aspx/countryid/1/newarticleid/1799 https://www.iscar.com/newarticles.aspx/countryid/1/newarticleid/179 #ISCAR, #INDUSTREALIZE, #Medical, #DentalScrew , #Cut-off, #PENTA-CUT, #Parting, #Grooving

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ISCAR INDUSTREALIZE - Medical - Orthopedic - Hip Joint - Shell - Rough Turning

Rough Turning Gear-Gashing SWISS-TURN Jet-Cut ISCAR features a variety of ISO standard inserts, with small shank sizes. Also available are many standard geometry inserts with precision ground cutting edges and small radii for manufacturing small and thin parts. SWISSTURN toolholders with a unique clamping device for solving the main problems related to insert clamping and replacement on Swiss-type machines. JETHP tools are also available and can leverage removal rates up to three times more than that of the conventional flood coolant system. Users report elimination of chip jamming, faster cutting and much longer edge life in outer and inner diameter turning as well as grooving, parting and hole making. For more information: https://www.iscar.com/newarticles.aspx/countryid/1/newarticleid/1916 https://www.iscar.com/newarticles.aspx/countryid/1/newarticleid/179 #ISCAR, #INDUSTREALIZE, #Medical, #Orthopedic, #HipJointShell, #RoughTurning, #Gear-Gashing, #SWISS-TURN, #JetHPLine

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ISCAR Industrealize - Aerospace - Blisk Titanium - Face Pocket - Rough Zigzag Turning

Face Pocket - Rough Zigzag Turning SUMO-GRIP Heavy Duty Line ISCAR’s unique groove-turn tools are multifunction turning tools, able to operate in a sequence of grooving and turning modes. The SUMO-GRIP line offers a very rigid and secure clamping in a tangentially oriented pocket. The extremely rigid clamping system, designed with the absence of an upper jaw, along with the strong insert design, enable the machining of groove-turn applications at very high feed rates, ensuring free and unobstructed chip flow. This results in improved insert and tool life and significantly increased productivity. Our SUMO-GRIP line also includes high pressure tools designed especially for machining hard to machine materials which are very common in the aerospace industry. The SUMO-GRIP inserts consist of different geometries allowing us to provide appropriate solutions for many groove-turn applications. In addition to our standard items, one of our unique specialties is providing full solutions for machining aerospace components. Our R&D department is highly experienced and has the ability to quickly design specially tailored items for the customer’s needs. for more information: https://www.iscar.com/newarticles.aspx/countryId/1/newarticleid/1658 https://www.iscar.com/newarticles.aspx/countryid/1/newarticleid/179 #ISCAR, #INDUSTREALIZE, #AerospaceIndustry, #TitaniumBlisk, #FacePockect, #SUMOGRIP

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ISCAR INDUSTREALIZE - Aerospace - Blisk Inconel - Finish Inner Grooving

Finish Inner Grooving TANGRIP PARTING ISCAR's SUMO-GRIP single-ended insert for heavy grooving and turning applications is based on the very successful TANG-GRIP family. The SUMO-GRIP insert is clamped in the pocket in tangential orientation with rigid and secure clamping, which enables machining at high feed rates. The SUMO-GRIP system design allows easy chip evacuation due to removal of the tool upper jaw feature. SUMO-GRIP is commonly used to machine large diameter parts and heavy interrupted cut applications. For more information: https://www.iscar.com/newarticles.aspx/countryid/1/newarticleid/1409 https://www.iscar.com/newarticles.aspx/countryid/1/newarticleid/179 #ISCAR, #INDUSTREALIZE, #AerospaceIndustry, #BliskInconel, #FinishInnerGrooving, #TANGRIP, #PARTING

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ISCAR CHAMFMILL

ISCAR is introducing the CHAMFMILL family of indexable milling cutters for front and back chamfering. The new cutters carry star-shaped (pentagonal) double-sided inserts with 10 cutting edges - 5 intended for front chamfering and 5 for back chamfering. The main applications of the new tools include machining outer and inner small chamfer widths and removing burrs. The new family ensures cost-effective milling of 45° chamfers. Insert Features • 5 cutting edges for front chamfering • 5 cutting edges for back chamfering • Produced from the advantageous IC830 ISCAR’s SUMO TEC carbide grade • Maximum width of machined 45° chamfer is 1.5 mm for more info

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NuMaxILock Demo - 4140 Steel

Product information: https://www.ingersoll-imc.com/product-lines/sfeedup-numax-ilock Tiny Spaceships by Hans Atom Licensed under CC BY 4.0 Taken from ccmixter.org

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PHOENIX® PFAL: Finishing Cutter for Aluminum

Incredibly lightweight with aluminum body construction. Compatible with small machining centers such as the BT30 (up to φ160). Learn more: https://www.osgtool.com/phoenix-pfal-78036#overview Stay Connected! https://www.facebook.com/osgtool/ https://www.instagram.com/osgtool/ https://www.linkedin.com/company/osg-usa-inc/

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Iscar tech talk - solid carbide & multi-master endmill

ISCAR has expanded its application range of solid carbide and MULTI-MASTER endmill lines by adding the 5-axis profile milling line - the perfect solution for semi-finish and finishing applications, especially for the aerospace, medical, and die & mold industries. The new application range for MULTI-MASTER types include Interchangeable Oval-Shaped and Lens-Shaped Solid Carbide Heads while the application range for solid carbide types include solid carbide Lens-Shaped, Oval-Shaped and Tapered Oval-Shaped Endmills. These new milling products offer important advantages for semi-finish and finishing applications. • They reduce the number of cuts, hence reducing the process time • The machined surface achieves a much smoother surface • The large radius geometry in the cutting zone increases the axial depth of cut during semi-finish and finishing operations • They provide extended tool life • They are suitable for machining exotic materials such titanium, Inconel and stainless steel The exceptional combination of these two endmill lines provides a complete solution for all milling related applications. I would like to remind you to download the ISCAR World app which features the revolutionary NEO-ITA for achieving optimal machining results. https://www.iscar.com/newarticles.aspx/countryid/1/newarticleid/2978 View our Catalogs and brochures: https://www.iscar.com/newarticles.aspx/countryid/1/newarticleid/2393 #ISCAR, #SolidCarbide, #MULTIMASTER, #EndMill, #Milling, TECH TALK, #MetalCuttingTools

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SFeedUp CutSFeed Demo - 1045 Carbon Steel HRc 23

Product information: https://www.ingersoll-imc.com/product-lines/sfeedup-cut-sfeed Cuts 1 and 2: Tool: SFGB32-1.6 Insert: SFC1.6 TT9080 (.063” wide) Application: Interrupted Parting Off Material: 1045 Carbon Steel HRc 23 Vc: 495 SFM (150m/min) f: .008 IPR (0.2mm/rev) (change when work piece changes) Application: Continuous Parting Off Material: 1045 Carbon Steel HRc 23 Vc: 495 SFM (150m/min) f: .012 IPR (0.3mm/rev) Cuts 3 and 4: Block: THTBL25.4-D82-TB Tool: SFTB D82-2 Insert: SFC2 TT9080 Application: Hi-Feed Parting (dry) Material: 1045 Carbon Steel HRc 23 Diameter: 2.95” (75mm) Vc: 393 SFM (120m/min) f (pass #1): .008 IPR (0.2mm/rev) f (pass #2): .012 IPR (0.3mm/rev) Tiny Spaceships by Hans Atom Licensed under CC BY 4.0 Taken from ccmixter.org

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XTRA·TEC® XT OCTAGON-FRÄSER M5004 - Achtfach flexibel fräsen.

IHRE VORTEILE (Xtra·tec®XT M5004) – Höchste Schnittdaten und Standzeiten für maximale Produktivität – Maximale Prozesssicherheit durch hohe Stabilität – Optimal angepasst an die Bearbeitung durch unterschiedliche Wendeschneidplattengrößen, Eckenausführungen und Geometrien – Reduzierte Werkzeugkosten und minimierter Aufwand durch universelle Einsetzbarkeit – Höchste Wirtschaftlichkeit durch Tiger·tec® Schneidstoffe, hohe Zähnezahl und geringe Schneidstoffkosten

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GEOMETRIE MN3 - Hochpositiv und doppelseitig – ideal für die ISO N-Zerspanung.

IHRE VORTEILE (MN3) – Hohe Wirtschaftlichkeit und Produktivität durch negative Grundform mit doppelter Schneidenanzahl – Hohe Standzeit bei Werkstoffen mit Klebeneigung (Adhäsion) dank optimierter Oberflächenrauheit – Problemlose Bearbeitung labiler oder lang auskragender Bauteile durch geringen Schnittdruck – Verbesserter Spanbruch (selbst bei bleifreien Werkstoffen, z.B. CuZn21Si3P) durch Span-Noppen und hochpositive Schneiden

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PKD-FRÄSER MP060, MP160, MP260 Reduzierte Schnittkräfte – weniger Vibrationen.

IHRE VORTEILE (MP060, MP160, MP260) – Wirtschaftliche, präzise Bearbeitung – 20- bis 200-fach höhere Standzeiten (im Vergleich zu marktüblichen VHM-Werkzeugen) – Reduzierte Schnittkräfte und geringe Vibrationsneigung durch optimierte Geometrien – Sehr gute Oberflächen – Kürzeste Bearbeitungszeiten durch hohe Schnittgeschwindigkeiten und Zähnezahl – Geringe Schneidstoffkosten durch extrem hohe Standzeiten – Möglichkeit zum Reconditioning und/oder Neu-Bestücken

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Ramping With the New SGE-R Insert for Mill 4-15™

The Mill 4-15 series is specially engineered to achieve excellent surface quality and higher metal removal rates in shoulder milling applications. The unique design allows you to apply the tool in multiple passes, called “step down”. Most tools leave tool marks with every pass they take, resulting in unsatisfactory or low-quality wall finishes. This usually requires another finishing pass at the very end of the process. Not with the Mill 4-15 as it eliminates that finishing pass with an additional tool, saving time and money. The SGE-R geometry adds to the capabilities of the Mill 4-15 series, enabling ramping operations and helical interpolation.

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SuperTurnZ Demo - 45% Carbon Steel (AISI 1045) HRc 23

Product information: https://www.ingersoll-imc.com/product-lines/sfeedup-super-turn-z Tool: TZQNL16-3.3D Insert: ZNMV3.36.32-BM TT8125B Material: 0.45% Carbon Steel (AISI 1045) HRc 23 Vc: 750 SFM (230m/min) f (plunge): .016 IPR (0.4mm/rev) f (backward): .027 IPR (0.7mm/rev) f (forward): .016 IPR (0.4mm/rev) ap: .050” (1.3mm) TOOL: TZQNL16-3.3D INSERT 1: ZNMV3.36.32-BM TT8125B INSERT 2: ZNMV3.36.32Y-BF TT8125B Material: 0.45% Carbon Steel (AISI 1045) n: 1500 RPM f (plunge): .014 IPR (0.35mm/rev) f (backward): .031 IPR (0.8mm/rev) f (forward): .014 IPR (0.35mm/rev) ap: .060”-.080” (1.5-2mm) Tiny Spaceships by Hans Atom Licensed under CC BY 4.0 Taken from ccmixter.org

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Road King Xtreme Installation

https://okt.to/x970fo Flexibility, productivity, improved machine performance and uptime. Kennametal Road King Xtreme is the future of road milling technology! Learn more: https://okt.to/yL9B57

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New steel turning grades - Refined in every aspect

Equipped with a new tougher substrate at their heart that is reinforced by second-generation Inveio® coating technology, the new steel turning grades GC4415 and GC4425 offers reliable performance and superior wear resistance. In addition, the new post-treatment process is found to boost grades' performance in intermittent cutting operations, avoiding sudden breakages and enabling them to outperform over a broad application range. This is the result of years of research and "never give up attitude" in continuing to fix things that aren’t broken because we believe progress isn't always the big leap forward and most of the time it's a nudge here and a slightly changed setting there. See how our experts worked their magic and what drove them.

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VOLLMER erklärt: Richtiges Instandsetzen von Hartmetal Kreissägeblättern

Von der Kreissäge, über den Hartmetall-Bohrer bis hin zum PKD-Fräser - die Welt des Schleifens, Erodierens und der Laserbearbeitung ist sehr komplex. Seit über 111 Jahren beschäftigt sich VOLLMER mit diesen Themen und in dieser Zeit haben wir vor allem eines getan: ständig dazugelernt und Wissen aufgebaut. Dieses Know-how wollen wir nicht für uns behalten. In unseren Erklärfilmen geben wir Ihnen auf verständliche Art und Weise einen Überblick zu den zentralen Aspekten unserer Technologien und Produkte. In diesem Video erklären wir Ihnen, wie Sie die Wirtschaftlichkeit durch korrektes Instandsetzen von Hartmetall Kreissägeblättern erhöhen können.

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CeraSFeed LNXF09

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CeraSFeed TNXN12

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CeraSFeed LNXF09

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TClampUltra+

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Practical Tip: Cutting Forces and Optimal Insert Use (HDT w/ FreeTurn)

Part two of "Practical application tips for High Dynamic Turning with FreeTurn". Learn about the cutting forces and why the optimal insert use is important. MORE INFO about FREETURN