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Iscar tech talk - iscar expands mill-4-feed fast feed milling tools

The remarkable progress made in the area of rough milling over the past decades saw the introduction of fast feed milling (FF), also referred to as high feed milling (HFM). Rather than use the traditional high metal removal technique – milling with considerable depths and widths of cut – users of the new approach continued to machine with similar width of cuts, although they used a much smaller depth of cut and applied much faster speeds with substantially increased feed per tooth. High feed milling enables much faster machining than conventional methods. Energy saving shallow-cut “fast” technology provides an excellent alternative to power consuming deep-cut methods. ISCAR's new FFQ4 SOMW... insert features advanced capabilities for increased milling productivity in machining materials up to 60HRC which takes fast feed milling a giant step further. • A flat chipformer is available for insert sizes 09,12,17. • 4 indexable reinforced cutting edges. • Increased corner radius for improved performance in near-to-wall machining while maintaining the same tool diameter. • Produced from ISCAR’s advanced SUMOTEC carbide grade for unsurpassed productivity. • The advanced geometrical design combined with innovative carbide grades results in significantly improved resistance to edge breakage and chipping, which guarantees better tool life and enables highly productive fast feed milling, especially when cutting hard materials and when machining non-continuous surfaces which results in interrupted cutting. I would like to remind you to download the ISCAR World app which features the revolutionary NEO-ITA for achieving optimal machining results. #ISCAR, #Milling, #MILL-4-FEED, #Fast-Feed-Milling, #HFM, #NEO-ITA

Iscar

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Iscar tech talk - iscar heli-4-mill for extra small diameter milling

ISCAR expands the HELI-4-MILL product line by adding single-sided square inserts in different corner radii for extra small diameter milling. The new HELI-4-MILL line features: SOMT 0402 PNTR with 0.8 and 1.2mm corner radii SOMT 0402-FF with IC808 grade Endmill cutters with a cutting diameter size of 6 and 8mm The SOMT 0402…PNTR with 4 neutral cutting edges is a utility insert for milling square shoulders and is available in 0.8 and 1.2mm corner radii. The insert features positive axial rake that reduces cutting forces and provides a maximum 3.5mm depth of cut (DOC). The new endmill cutters are now available in 6 and 8mm. They are designed for machining compact and miniature parts such as light-size components for die and molds, medical devices, aircraft equipment, etc. The small dimensions of the cutters make them ideally suited for turn-milling on multitasking machine tools with limited working space. The endmill cutters are suitable for mounting single-sided HELI-4-MILL SOMT and SOCT-04 inserts of both 2 types: for general use and fast feed milling. The cutters can be used for milling square shoulders, slots, plunging, and for efficient rough machining with high feed per tooth. Cutter Features Each cutter can mount single-sided square and fast feed milling inserts. Pinpointed coolant flow directed to each cutting edge. Protective coating on the tool’s surface improves wear and corrosion resistance. Applications Machining main engineering materials such as steel, cast iron, stainless steel and difficult-to-cut HTSA (ISO P, M, K, S and H application groups). Milling shoulders, slots, side plunging, plane and 3D surfaces. Manufacturing small-size parts. The new cutters and inserts will provide customers with a complete solution for milling with better process control. The new HELI-4-MILL tools and inserts are designed to provide an economical option for a wide range of roughing and finishing operations. HELI-4-MILL small diameter milling cutters can successfully replace solid carbide endmills. They facilitate application flexibility and reduce stock and procurement costs. I would like to remind you to download the ISCAR World app which features the revolutionary NEO-ITA for achieving optimal machining results. https://www.iscar.com/newarticles.aspx/countryid/1/newarticleid/2978 e- Learning - Become an Expert in the Metal Cutting Industry, Discover our Courses: https://www.iscar.com/lms/ #ISCAR, #Milling, #HELI4MILL, #Endmill, #SOMT, #NEOITA, #e-Learning

Iscar

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ISCAR TECH TALK - NEOFEED - Efficient Rough Milling, Increased Productivity and Cost Savings

NEOFEED is ISCAR's new milling tool family for highly efficient rough milling and assured increased productivity and cost savings. NEOFEED incorporates indexable double-sided inserts with 8 cutting edges for ultimate production results. The new NEOFEED cutters are available in the diameter range of 50-100 mm in two shell mill design configurations. - The first one is the FFQ8 FSZ-12 and has a 12-degree cutting edge angle for milling with extremely high feeds per tooth - known as fast feed milling at depths of cut of up to 1.5 mm. - The second cutter, the MFQ8 FSZ-12 has a 22-degree cutting edge angle and is intended for moderate feed milling at depths of cut of up to 3 mm. The new shell mills can carry the same double-sided square inserts with 8 cutting edges. When the NEOFEED tool is mounted, the insert enables a positive tool rake angle. This guarantees smooth cutting, reduced cutting forces and power consumption. The insert pocket has a dove tail shape that provides rigid and reliable insert clamping and improves the cutter's capability to withstand heavy load. These features enable increased cutting conditions for better productivity and ensure improved tool life. The new shell mill cutters feature a pitch option for 50-100 mm cutters. This feature extends the range of application options for roughing, specifically in the die and mold, aerospace, and general engineering industries. The FFQ8 SZMU 120520 is characterized by its double-sided square insert with 8 cutting edges and a high strength body structure. It is a specially designed insert with a 2 mm corner radius which has a reinforced cutting edge for increased insert robustness when milling near a wall. The FFQ8 SZMU 120520T insert is intended for steel, ferritic and martensitic stainless steel, cast iron and hardened steel, which belong to the ISO P, K, and H application groups. And the distinct features of the FFQ8 SZMU 120520HP insert is its ability to machine austenitic stainless steel, titanium and high temperature alloys, which belong to the M and ISO S application groups. In addition to the unique features introduced for each of the inserts, they are all produced from ISCAR's advanced carbide grades with a post coating treatment technology that guarantees longer tool life and high productivity. The innovative features of the new cutters can be appreciated by their fine pitch design for increased metal removal rates. The coolant holes are directed to each cutting edge, which assures improved productivity while the protective coating on the cutter body provides better chip flow and protection from corrosion and wear. I would like to remind you to download the ISCAR World app which features the revolutionary NEO-ITA for achieving optimal machining results. https://www.iscar.com/newarticles.aspx/countryid/1/newarticleid/2978 #ISCAR, #Milling, #NEOFEED, #CuttingEdges, #HighFeed, #MillCutters, #TechTalk

Iscar

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ISCAR NEOFEED

Productivity and Cost-Effective in High Feed Milling NEOFEED, a family of milling cutters carrying indexable square double-sided inserts with 8 cutting edges provides an advantageous tool for productive and cost-efficient rough machining. The high feed milling (HFM) cutters are intended for machining with extremely high feed per tooth at shallow depths of cut, while the moderate feed milling cutters are applied when machining up to a twofold depth with lower feed. Moderate feed is less than HFM, but still very common. When mounted on a NEOFEED mill, the square double-sided insert enables a positive tool rake angle to ensure smooth cutting and reduce cutting forces and power consumption. The insert pocket has a dovetail shape that provides rigid and reliable insert clamping, protects the insert from disengaging, and improves the mill capability to withstand against heavy load. https://www.iscar.com/Products.aspx/CountryID/1/ProductId/12397 Download ISCAR WORLD, the virtual "one stop shop" app that features all ISCAR's online apps, interfaces, and product catalogs in a single space: https://www.iscar.com/newarticles.aspx/countryid/1/newarticleid/2978 View our Catalogs and brochures: https://www.iscar.com/newarticles.aspx/countryid/1/newarticleid/2393 #ISCAR, #NEOFEED, #Milling, #Profilling, #SolidCarbide, #HPC, #Shouldering, #Plunging, #Facing, #Slotting, #Slitting, #HFM, FMR, #ThreadMilling, #Inserts, #Interpolation, #MetalCuttingTools, #DoubleSidedinserts, #HighFeedMilling, #Indexable, #MillingCutters

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