Hainbuch GmbH

Deutschland, Österreich

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HAINBUCH - MANDO Adapt

[Neue Version Dezember 2011] Changing from outside to inside clamping without taking the chuck off the machine? No problem with MANDO Adapt: Place the mandrel on the SPANNTOP chuck, tighten the three screws, screw in the draw bolt to actuate the segmented bushings and an ingenious mechanism adapts to the coupling that normally grips the clamping head. That's all there is to it! You save a considerable amount of time and the MANDO Adapt delivers superb rigidity and precision as an added bonus. It results in a concentricity of less than 0.005 mm from the mandrel body to the chuck taper. Simple and effective * Quick change-over from outside to inside clamping * Concentricity less 0.005 mm [for chuck taper] * Available in five different mandrel sizes for each of the chuck sizes 42100 Available with * SAD segmented bushings that can be machined to size * MANDREX cartridge to clamp out-of-round work pieces * Standard front end-stops * Standard segmented clamping bushings in stock Chuck sizes 42100 and clamping range Ø 20100. Other sizes on request. Von Außen- auf Innenspannung umrüsten, ohne das Futter zu demontieren? Mit MANDO Adapt kein Problem: den Spanndorn auf das SPANNTOP Futter aufsetzen, die drei Schrauben festziehen, den Zugbolzen für die Betätigung der Segment-Spannbüchse einschrauben und ein raffinierter Mechanismus adaptiert die Kupplung, in die sonst der Spannkopf greift. Fertig! Das spart Ihnen eine Menge Zeit und dabei überzeugt MANDO Adapt auch noch mit extremer ...

Hainbuch in Spanntechnik

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HAINBUCH vario end-stop systems, vario Anschlagsysteme

The days of cost-intensive and complex end-stop designs are basically gone forever. At least with our products. Now vario part and vario quick, the standardized work piece end tops from HAINBUCH, are available. The end-stop plates are provided by our clamping devices, we have »extended« and consistently enhanced this basis. Thus, you save valuable time in work preparation, you are significantly more flexible and you always have the required clamping length close at hand. Start now with one of our sets, which we deliver in a practical storage box. vario part: precise, rigid clamping * the same principle as a gauge block box * precision plates for millimeter-precise alignment in height [1 mm increments] * can be used in rotating and stationary clamping devices * sets with accessory end-stop plates can be variably extended * all parts are also available individually vario quick: fast, flexible clamping * clamping length can be adjusted in seconds via trapezoidal thread guided into a fit * a half turn corresponds axially to 1 mm * thread tangibly locks in place * can also be used stationary in some conditions * two set sizes * all parts are also available individually Die Zeiten kostspieliger und aufwendiger Anschlagkonstruktion sind so gut wie vorbei. Zumindest bei unseren Produkten. Dennjetzt gibt es vario part und vario quick, die standardisierten Werkstückanschläge von HAINBUCH. Die Anschlagscheiben bringen unsere Spannmittel ja schon mit, wir haben diese Basis »ausgebaut ...

Hainbuch in Spanntechnik

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HAINBUCH - SPANNTOP nova

In full balance SPANNTOP nova. There is nothing that cannot be improved upon. That is why the creative team of engineers at HAINBUCH has developed a brand new generation of SPANNTOP chucks. With better functionality, increased versatility and an improved form, as well. SPANNTOP nova marks the introduction of a new design. In the future, all HAINBUCH clamping devices will have a striking rounded outer diameter - the distinguishing feature of products from HAINBUCH. What is not immediately apparent are the intelligent inner workings. SPANNTOP nova is loaded with functions: maximum capacity and top face run in one chuck. The same components can be used in pull-back and deadlength chuck variants. Optimum guide lengths of the moved components result in maximum precision and prevent the slip-stick effect. The details Universal base end-stop: Full passage or top face run? Both! With the universal end-stop, featuring easy positioning via one groove, you dont have to decide. Also, you will never again search for mounting screws in the chip area: the screws are already integrated in the chuck. This means that the base end-stop can be changed more quickly. Standardized chuck body: Any combination is possible: The easy-to-change SPANNTOP adapter MANDO Adapt can be used both with the modular SPANNTOP chuck and the combi pull-back variant and the jaw adapter can be used with the combi pull-back chuck. This is made possible by a standardized chuck body. Extended clamping length: Due to ...

Hainbuch in Spanntechnik

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HAINBUCH - MANDO ms dock

Simply mount on the actuating unit ms dock and you can clamp your work piece manually. Precise, without vibrations and with a minimum of setup time. Made possible by the exceptionally wearresistant segmented clamping bushings, which are made of chrome/nickel steel and are case hardened. The segments are joined together in the unique HAINBUCH vulcanization process. And better yet: The same mandrels that you have used so far in rotating motion on lathe or other machines can now be used in the stationary mode as well. It is a smart solution, even for the most critical applications. Give it a try! The highlights * Precise clamping makes »aggressive« machining possible * Draw back against the end-stop, stabilizing the clamping * Manual clamping with a box wrench * Extremely rigid, optimal holding power, minimal set-up time * Simple construction thus better power conversion * Short clamping length possible * Minimum clamping diameter is 20 mm Thanks to the minimum set-up time, the stationary MANDO ms dock is ideal for machining centers, measuring machines, radial drill presses, parallel and angle plate clampings or on dividing heads. Komplett-Bearbeitung leicht gemacht: Unsere fünf MANDO Segment-Spanndorne können Sie jetzt auch stationär einsetzen. Einfach auf die Betätigungseinheit ms dock schrauben und schon können Sie Ihr Werkstück manuell betätigt spannen. Präzise, ohne Vibrationen und mit minimalem Rüstaufwand. Die extrem verschleißfeste Segment-Spannbüchse aus Chrom ...

Hainbuch in Spanntechnik

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HAINBUCH - MANDO hs dock

With hs dock you can use our tried-and-tested MANDO segmented mandrels T211 and the new T212 hydraulically on machining centers. Because when it comes to automating your processes, the MANDO clamping unit is in its elements: the work piece to be machined is fed by the robot and clamped into place [valve-controlled]. You have free choices of power supply - pneumatic or hydraulic. It is activated either from the side or via a base plate from below. The extremely compact design of the hs dock makes 5-sided machining possible. Not to mention: the spring-supported clamping, which enables transport and pressure drop prevention. Your benefits * 5-sided machining * clamping of blind bores with MANDO T212 * all MANDO accessories can be used * adaptable to all MANDO sizes [clamping range 13 - 100 mm possible] * high clamping force * well-thought-out design enables dual function * clamping set-up possible with base plates or claws * spring-supported clamping * automated clamping is possible * various actuating methods * compact design, chip-deflecting contour Die MANDO Spanneinheit hat Zuwachs bekommen: Der hs dock ist ein echtes Kraftpaket, mit dem Sie unsere fünf MANDO Segment-Spanndorne jetzt auch hydraulisch auf Bearbeitungszentren einsetzen können. Inklusive aller Anschläge und Segment-Spannbüchsen. Denn wenns um das Thema Automatisierung geht, macht dem hs dock so schnell keiner etwas vor: das zu bearbeitende Werkstück mit dem Roboter zuführen und ventilgesteuert spannen. So ...

Hainbuch in Spanntechnik

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HAINBUCH - MANDO T212 mandrel

Short clamping lengths in blind bores? The MANDO T212 specializes in such clamping. That way, no clamping length is lost due to a projecting draw bolt, and your work pieces are held securely as always by the pull-back effect. The easy-to-use coupling, which connects the clamping bushing to the draw mechanism, enables fast change-over times. And the MANDO T212 is also ideal for small components. The days of conventional, slotted clamping bushings are over! Even in the clamping range from Ø 13 to Ø 20 mm, the MANDO T212 provides convincingly high accuracy and holding power. The highlights * Ideal for short blind bores, due to non existent drawbolt * Clamping range Ø 13 mm - Ø 100 mm with only 7 mandrel sizes * Concentric precision less 10 microns * Clamping range from + 0.20 mm to + 0.40 mm * Front end-stop in the work piece bore possible * Standard end-stop available for machining to size * Work piece stability through pull-back effect * High wear strength due to hard segments made of chrome-nickel steel * Vibration dampening due to vulcanized segmented clamping bushings * Torsionally safe segmented clamping bushing * Same mating dimensions as MANDO T211 * MANDO T212 fits on hs dock and ms dock and can therefore also be used for staionary clamping Kurze Spannlängen in Sacklochbohrungen? Auf solche »Spannungen« ist der MANDO T212 spezialisiert. So verschwenden Sie keine Spannlänge durch einen vorstehenden Zugbolzen und packen Ihre Werkstücke mit dem Axzugeffekt in gewohnt ...

Hainbuch in Spanntechnik

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HAINBUCH - MANOK manual stationary chuck, manueller Spannstock

It isn't just the price-performance ratio of this little giant that is impressive. With its incredible holding power, precision and rigidity, MANOK has already surprised many users who never would have imagined that this kind of quality could be found in a manual clamping device. Not only that, but our little chuck is extremely easy to change. You can use the same clamping heads that you have already been using on your lathes for years. Pretty practical, don't you think? And speaking of practical, you can use the manual changing fixture EasyGrip or the pneumatic one to change clamping heads quickly and easily. It's a breeze! In addition, you can also mount an end-stop to the MANOK in no time at all. Simply fasten the inside end-stop directly onto your machine tool table or mount a front end-stop on the face of the clamping taper. That's it. But this little power package isn't just practical and economical it is also extremely versatile. After all,the possible applications of MANOK are almost limitless. Sometimes one can only dream of that much clamping force in such simple package. The integrated actuation lever makes this possible: It functions as an accumulator and acts as an anti vibration device during milling operations for example. Where can MANOK be used? See for yourself: * Machining centers * Measuring machines * Laser labeling * Pallet clamping * Broaching machines * Angle plates * Checking torque * Compressed air drills * Tool presetting * Welded joint testing ...

Hainbuch in Spanntechnik

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HAINBUCH - MANDO Adapt

Changing from outside to inside clamping without taking the chuck off the machine? No problem with MANDO Adapt: Place the mandrel on the SPANNTOP chuck, tighten the three screws, screw in the draw bolt to actuate the segmented bushings and an ingenious mechanism adapts to the coupling that normally grips the clamping head. That's all there is to it! You save a considerable amount of time and the MANDO Adapt delivers superb rigidity and precision as an added bonus. It results in a concentricity of less than 0.005 mm from the mandrel body to the chuck taper. Simple and effective * Quick change-over from outside to inside clamping * Concentricity less 0.005 mm [for chuck taper] * Available in five different mandrel sizes for each of the chuck sizes 42100 Available with * SAD segmented bushings that can be machined to size * MANDREX cartridge to clamp out-of-round work pieces * Standard front end-stops * Standard segmented clamping bushings in stock Chuck sizes 42100 and clamping range Ø 20100. Other sizes on request. Von Außen- auf Innenspannung umrüsten, ohne das Futter zu demontieren? Mit MANDO Adapt kein Problem: den Spanndorn auf das SPANNTOP Futter aufsetzen, die drei Schrauben festziehen, den Zugbolzen für die Betätigung der Segment-Spannbüchse einschrauben und ein raffinierter Mechanismus adaptiert die Kupplung, in die sonst der Spannkopf greift. Fertig! Das spart Ihnen eine Menge Zeit und dabei überzeugt MANDO Adapt auch noch mit extremer Steifigkeit und Präzision ...

Hainbuch in Spanntechnik

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HAINBUCH - capteX quick change-over interface, Maschinenschnittstelle

Higher quality, flexibility, and productivity, shorter throughput times, above all delivery reliability this is what you achieve with capteX. In seconds you have changed the complete clamping device. With a jaw quick-change-over system, in just a few seconds you change only the jaws without machining to size. Here capteX is significantly more efficient. With capteX you can always use the ptimal clamping device on the optimal machine. Moreover you save time and money. And your customers will be pleased. The highlights * Greater productivity and flexibility * Change clamping devices in seconds * Change-over accuracy less 0.002 mm * Same rigidity as a screwed connection In 30 Sekunden eine Maschine komplett umrüsten, geht nicht? Geht doch! capteX, das neue Schnellwechselsystem von HAINBUCH eröffnet Ihnen in puncto Werkstatt-Standardisierung ganz neue Perspektiven. Mit nur einer, leicht zugänglichen Schraube können Sie die gesamte Schnittstelle lösen und spannen inklusive der Zugmechanik des Spannmittels. Dabei lässt sich capteX so stabil fixieren, dass die Biegesteifigkeit praktisch nicht von einer mehrfach verschraubten, konventionellen Aufspannung zu unterscheiden ist. Außerdem punktet das System mit einer Wiederholgenauigkeit von kleiner 0002 mm und einer hohen Schmutzunempfindlichkeit. Die Vorteile von capteX * Spannmittelwechsel in 30 Sekunden * Wiederholgenauigkeit in 0002 mm möglich * Drehzahl bis 4000 U/min. möglich * automatische Zugrohranbindung * Verriegelung über ...

Hainbuch in Spanntechnik

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HAINBUCH - TOROK manual chuck, Handspannfutter

Not every lathe is equipped with a clamping cylinder. Machines with manual or simple controls are often used in toolrooms, maintenance shops and schools. Thats why we developed a manual version of our SPANNTOP chuck for these areas. Just like all other SPANNTOP products, it delivers outstanding concentricity and unsurpassed change-over time. You will be impressed when you work with TOROK. Holding a delicate work piece lightly, or clamping a piece of rough stock solidly TOROK brilliantly masters both and is ideal for semi-automatic lathes and grinding machines. An accumulator provides additional safety to prevent clamped parts from coming loose during the machining process because of shattering. Advantages * Utilizes common SPANNTOP clamping heads * Manual actuation with chuck wrench * Circumferential clamping * Pull-back effect against the end-stop * Very good concentricity of 0.01 mm after clamping head change * Optimal holding power plus additional accumulator * Increased tool life and cutting speeds when using an end-stop * No hydraulic clamping cylinder necessary * Gentle or powerful clamping whatever is needed Nicht alle Drehmaschinen sind mit einem Spannzylinder ausgestattet. Im Werkzeugbau, in Ausbildungszentren und Schulen sind manuell bedienbare Maschinen oder solche mit einfacher Steuerung im Einsatz. Deshalb haben wir für diese Bereiche eine handbetätigte Version entwickelt, die wie alle SPANNTOP Produkte mit Top-Rundlauf und unübertroffenem Schnellwechsel ...

Hainbuch in Spanntechnik

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HAINBUCH - TALEMENT

TALEMENT is an extremely elastic membrane that is preferably actuated by air, but can also be actuated using liquid media. Wear resistant segments are vulcanized onto the clamping surfaces of the chuck. Because of their elasticity, the membranes follow the contour of the work piece without deforming when it is clamped. Even major deviations in shape, measuring in the millimeter range, can be easily compensated for. The clamping elements are joined together solidly after they are put in place. Whether TALEMENT chucks are used for outside, or TALEMENT mandrels for inside clamping: TALEMENT is ideal for long, out-of-round and thin walled work pieces like cylindrical sleeves and tubes. Sometimes even our experts are surprised by the great results being achieved. Together with the vibration dampening effect, this »all-enveloping« package is a real revolution in workholding technology. Test it! TALEMENT ist eine sehr elastische Membrane, die vorzugsweise mit Luft, aber auch mit flüssigen Medien betätigt wird. An den Spannflächen sind dem Futter verschleißfeste Segmente anvulkanisiert. Durch die hohe Elastizität der Membrane schmiegt sich das Element der Form des Werkstücks an deformationsarm. Selbst große Formabweichungen im Millimeterbereich können problemlos ausgeglichen werden. Die Spannelemente werden nach dem Anlegen steif miteinander verblockt. Ob TALEMENT Spannfutter für Außen- oder TALEMENT Spanndorn für Innenspannung: Für lange, unrunde und dünnwandige Werkstücke, wie ...

Hainbuch in Spanntechnik

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HAINBUCH - SPANNTOP adapt

You can even adapt a SPANNTOP chuck, the SPANNTOP Adapt 215, to our B-Top3 jaw chuck. In this case you profit from the pull-back effect of the clamping device, which is manifested in a significantly higher level of stiffness and holding force on the work piece. Characteristics that are particularly vital for hard turning. Use the SPANNTOP Adapt M215 for bar work with the customary characteristics of a SPANNTOP chuck - likewise without having to disassemble the B-Top3. Through the use of our patented CENTREX centering system concentricity of 0.01 mm can be achieved between the interface in the jaw chuck and the chuck taper of the SPANNTOP chuck. And best of all: This can all be accomplished without adjusting. Key advantages * Variants with end-stop plate or passage available * Benefit from the advantages of a SPANNTOP chuck without disassembling the B-Top3 base chuck * Can be mounted without cumbersome adjustment [concentricity of 0.01 mm possible between interface in the jaw chuck and mandrel taper] * Typical HAINBUCH features, such as user friendly set-up, parallel clamping, optimal power conversion, extreme stiffness and high holding power, as well as little wear and tear - now for the jaw chuck as well Auf unser Backenfutter B-Top3 können Sie sogar ein SPANNTOP Futter, das SPANNTOP Adapt 215, adaptieren. Sie profitieren hierbei vom Axzugeffekt des Spannmittels, der sich durch eine deutlich höhere Steifigkeit und Haltekraft am Werkstück bemerkbar macht. Das werden Sie ...

Hainbuch in Spanntechnik

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HAINBUCH - MANDO T211

MANDO, our in-stock standard version has already thrilled many users. Not only because of the attractive price-performance ratio, but above all, because of the convincing qualities it delivers during the production process. It is the basis upon which you can produce faster, smoother and more efficiently. You will notice the difference very quickly. The HAINBUCH segmented bushing is the central element and guarantees the best possible concentricity. It is made of chrome/nickel case hardened steel that is very hard, extremely wear resistant and rigid. After separation, a special procedure is used to vulcanize the clamping segments back together. This guarantees the highest elasticity and a large opening stroke for easy work piece loading. Our customers especially appreciate the extraordinary dampening effect that reduces vibration to a minimum. Even on mandrels for small diameters the HAINBUCH vulcanization process is extremely beneficial. Regardless of how extensively it is going to be used. * In stock * Superb concentricity * Fantastic rigidity * Stabilizing effect due to the pull-back forces * Large transition area and opening stroke * Exceptionally wear resistant due to very hard segments made of chrome/nickel steel * Vibration dampening due to vulcanization * Possibility to machine the clamping bushing to the required diameter * Only 5 basic mandrels to cover a clamping range of Ø 20100 mm MANDO, unsere Standard-Ausführung ab Lager, hat schon viele Anwender begeistert ...

Hainbuch in Spanntechnik

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HAINBUCH - B-Top3

This way you will always profit from the qualities of each individual clamping mode. Now everything fits together. With the aid of our MANDO Adapt 215 segmented mandrel, you can quickly change to perfect ID clamping. Youll be surprised how accurate you can clamp and how well you can machine your work pieces. Concentricity of less than 10 µm can be achieved. The face of the MANDO Adapt is precision ground for precise adaptation. Exact center alignment is accomplished via the patented CENTREX system. With this chuck you will be able to tackle most applications while your competitors are still changing chucks. And what is really revolutionary is the fact that you can also mount a SPANNTOP chuck, the SPANNTOP Adapt 215, onto the B-Top3 and can benefit from the undisputed advantages of this system for the right parts simply ideal. You have never turned like this before, have you? B-Top3 215 by the numbers * Clamping force 90 kN * Maximum spindle speed 6.000 rpm * Threw hole 62 mm * Maximum jaw stroke 7.4 mm * 1 set of straight toothed master jaws, wrench, flange, guard jaws and MANDO/SPANNTOP interface are included Profitieren Sie immer von den Top-Qualitäten jedes einzelnen Spannprinzips. Denn jetzt passt alles ineinander. Mit dem MANDO Adapt 215 Segment-Spanndorn haben Sie ganz schnell eine perfekte Innenspannung. Sie werden überrascht sein, wie präzise Sie spannen und wie »kühn« Sie Ihre Werkstücke bearbeiten können. Die erreichbare Rundlaufgenauigkeit liegt bei weniger als ...

Hainbuch in Spanntechnik

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