Machining Alloy 718 project with a perfect team #ZCCCuttingToolsEurope

Teamwork ZCC-CT, Hainbuch, intoco, mtdcnc #cncmachining​ #inconel​ #zcccuttingtoolseurope Machining Alloy 718, or Inconel as it is sometimes known, can be a huge challenge if the machinist is not considered in their tooling section and strategy. In this video MTDCNC talk with our colleague David Wilsher (Director – UK Operations) about ZCC Cutting Tools’ offering for this difficult to machine material. CNMG120412-SNR YBS103 Rough Turn from Ø80mm to Ø65 then Ø42mm for thread Material: Alloy 718 Operation: Roughing outer diameter CNMG120412-SNR YBS103 Condition: Vc = 40 m/min f = 0,22 mm/rev ap = 2,5 mm ZTHD0504-MM YB9320 Turn Groove 5mm Width to Ø37mm Material: Alloy 718 Operation: Groove ZTHD0504-MM YB9320 Condition: Vc = 70 m/min f = 0.15 mm/rev ap = 5.0 mm RCKT1204MO-NM YBG212 Button Turn using Waveform strayergy Material: Alloy 718 Operation: Groove Turn RCKT1204MO-NM YBG212 Condition: Vc = 55 m/min f = 0.65 mm/rev ap = 1.0 mm ZIGQ3N-NM Finish Turn using Button Material: Alloy 718 Operation: Finish Turn ZIGQ3N-NM Condition: Vc=50 m/min f=0.1 mm/rev ap=0.5 mm SPMX07T308-EM YBS203 U-Drill Ø26mm hole 20mm Deep Material: Alloy 718 Operation: U-Drill SPMX07T308-EM YBS203 Condition: Vc=55 m/min f=0.07 mm/rev ap=20 mm 1536UD05C-0500 KDG 305 Drill Ø5mm hole 10mm Deep Material: Alloy 718 Operation : Drill 1536UD05C-0500 KDG305 Condition: Vc=40 m/min f=0.05 mm/rev ap=10.0 mm TM-7RP-D12.0R0.5 KMS 405 Using Ø12mm End Mill Mill on Flats Material: Alloy 718 Operation : Waveform TM-7RP-D12.0R0.5 KMS405 Condition: Vc = 60 m/min Fz = 0.08 mm ae = 7% RT16.01W-1.00GMB YBG 205 Turn M42 x 1mm pitch thread Material: Alloy 718 Operation : Thread RT16.01W-1.00GMB YBG205 Condition: Vc = 70 m/min Pitch = 1.00 DCGW11T304 E-2 YCB 131 Finish Turn Ø26.5mm hole with CBN Material: Alloy 718 Operation: Finish Bore DCGW11T304 E-2 YCB131 Condition: Vc = 250 m/min f = 0.15 mm/rev ap = 0.5 mm PM-2BS-R1.00 KMG 405 Engraving Material: Alloy 718 Operation: Engraving PM-2BS-R1.00-KMG 405 Condition: Vc = 40 m/min Fz = 0.03 mm ap = 0.05 mm _________________________________________________________________________________ Summary: • Rough Turn CNMG120412-SNRYBS 103 • Groove ZTHD0504-MM YB 9320 • Groove RCKT1204 MO-NM YBG 212 • U Drill SPMX07T308-EM YBS 203 • Drill 1536UD05C-0500 KDG 305 • End Mill TM-7R- D12.0 R0.5 KMS 405 • Thread RT16.01W-1.00 GMB YBG 205 • Finish Bore DCGW11T304-E2 YCB 131 • Engraving PM-2BS-R1.00 KMG 405 Estimated Cycle Time: Roughing CNMG Time in Cut – 8.5 Minutes Undercut With ZTHD – 1 Minute Wave Form Turning Groove – 5 Minutes U-Drill Ø26mm Hole – 1 Minute Drill 4 off Ø5mm holes – 2 minutes Machine Flats with Ø16mm TM – 3 Minutes Screw Cut M42 Thread – 2 minutes Finish Ø26.5mm Bore with CBN – 1 minutes Total – 23.5 Minutes https://www.mtdcnc.com