Iscar LTD

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Iscar tech talk - new generation of swissturn precise inserts for the miniature & medical industries

ISCAR introduces a new generation of SWISSTURN precise inserts for the miniature and medical industries. These inserts include a variety of precise ground and polished turning inserts for the miniature, watch, and medical industries. ISCAR features a variety of ISO standard inserts, with small shank sizes. Also available are many standard inserts in different geometries with precision ground cutting edges and small radii for manufacturing small and thin parts. ISCAR's toolholders with a unique clamping device, provide solutions for solving the main problems related to insert clamping and replacement on Swiss-type machines. Precisely ground and polished inserts guarantee light cutting forces with very low friction. The polished insert also prevents a built-up edge especially when machining stainless steel and non-ferrous materials. Designed with two positive chipformers referred to as F1M-20P for semi-finish and finishing operations and F1M-12P for finishing operations. The inserts are available with a small corner radius that ensures excellent performance, superb surface quality, and extended tool life. Produced with IC1008, a combination of Titanium Aluminum Nitride +TIN PVD coating with the outstanding IC08 substrate, excellent for hard to machine materials in the miniature industry. F1M-20P is designed with very positive rake angles for semi-finish and finishing applications. Suitable for stainless steel, high-temp alloys, titanium alloys and non-ferrous materials. Features light smooth cutting and excellent surface quality. F1M-12P is designed for finishing applications. This insert features a positive geometry, low cutting forces, and excellent surface quality. Suitable for steels, stainless steels, high temp alloys, titanium alloys and non-ferrous materials. The new inserts can be used for longitudinal, face and profiling applications on small diameter parts. I would like to remind you to download the ISCAR World app which features the revolutionary NEO-ITA for achieving optimal machining result. https://www.iscar.com/newarticles.aspx/countryid/1/newarticleid/2978 #ISCAR; #Turning; #SWIISTURN; #Miniature; #Swiss-Type-Machine;

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ISCAR TECH TALK - ISCAR's NEW Y-Axis Turning Holders for Swiss-Type Machines

ISCAR's NEW Y-Axis Turning Holders for Swiss-Type Machines Assure Excellent Surface Quality and Easy Chip Evacuation Today, the Y axis option has become a standard feature in most multi-tasking machines and optional in many new turning centers. ISCAR's Y-Axis-type tools, feature extremely stable cutting due to the pocket position that is perpendicular to the shank. The main cutting forces are applied in the direction of the shank on the longitudinal axis. Prevents tool bending even under high machining conditions, ensures vibration free cutting and excellent surface quality The tool stability guaranties precise cut and reliable machining. The Y-Axis tool position enables the evacuation of long chips in a downward direction due to the gravitational force. Suitable for difficult to cut materials such as stainless steel, titanium, low carbon alloys, etc. ISCAR’s tools are designed with pinpointed coolant enabled from the top and bottom of the tool which assures higher performance cutting. The new tools enhance ISCAR’s variety and provide superb solutions for Swiss-type machining applications. I would like to remind you to download the ISCAR World app which features the revolutionary NEO-ITA for achieving optimal machining result. https://www.iscar.com/newarticles.aspx/countryid/1/newarticleid/2978 #ISCAR; #Turning; #Swiss-Type-Machines; #Y-Axis;

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ISCAR LOGIQ3CHAM Flat Head

#ISCAR, #Holemaking, #Drilling, #LOGIQ3CHAM, #FlatHead

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ISCAR HELIQUAD Fast Feed Inserts

For more information on size 10mm insert click here http://bit.ly/3Jpcj6g or here for size 12mm insert http://bit.ly/3Y5OFzN Product Features: • Negative robust T-land with optimal edge strength to reduce chipping. ???? • Highly durable with ISCAR’s IC808 SUMO TEC and the latest IC5600 grade for machining steels, including high hard grades???? Applications: • FF milling plane faces and 3D surfaces of steel and cast-iron components ⚓ • Ramping down capabilities (only with insert SPMT 100415T-FF) ⛷️ • Industrial sectors: General engineering, Die and Mold manufacturing ???? • Machining main engineering materials like alloy steel, cast iron, stainless steel and difficult-to-cut HTSA????✈️????⛽ Benefits: • Higher process durability and reliability along high feed rates????️ • Great solution to rough machining???? • Using the same tooling system for both 90° and Fast Feed applications???? • Can be mounted on the F90SD/F90SP/E90SP standard tools Without any modification

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ISCAR TECH TALK - ISCAR Modular Exchangeable Drilling Heads for Large Diameter Deep Drilling

ISCAR Introduces New Exchangeable MD-EXTENSION Holders That Can Increase the Drilling Depth by an Additional 200mm. ISCAR introduces new Modular Exchangeable drilling heads for Large Diameter Deep Drilling. The MODUDRILL family provides a significant increase in drilling depth by an additional 200mm using only two bodies to cover the existing diameter range: one by use of 33-36 mm and the other by 37-40 mm. Each drill body can carry any one of the two head types. The two available drilling heads were designed for different applications and cutting conditions, required hole accuracy and surface finish. When using the MD-EXTENSION, a short pre-hole of at least 1XD deep with H8 hole tolerance should be prepared to guide the long drill for all drilling head types. MD-BODY Modular bodies that can carry different types of drilling heads. The tool bodies are produced from high strength steel for high durability. The tools have a small core with central coolant hole for efficient chip evacuation. ISCAR's new patented connection withstands high torque, and the high flute helix with a polished surface provides a smooth and easy chip evacuation for chips of all sizes. MD-DFN Modular Heads • Mount HFP-IQ CHAM-IQ-DRILL solid carbide heads • Robust structure with concave cutting edge design enables drilling at high feed rates, providing very accurate IT8-IT9 hole tolerance • Unique pocket design enables many drilling head indexes • Special axial stopper prevents the drilling head from being extracted during retraction. • Large radial head stoppers provide high resistance to cutting forces, enable very high cutting conditions HFP-IQ Drilling Heads • Available in a 33-40 mm diameter drilling range, according to the standard items list • Unique self-centering geometry enables long overhang without the need for a pilot hole operation. • Produced from grade IC908 – a PVD coating on a fine submicron grain substrate • Suitable for steel and cast-iron ISO P/K material groups. I would like to remind you to download the ISCAR World app which features the revolutionary NEO-ITA for achieving optimal machining result. https://www.iscar.com/newarticles.aspx/countryid/1/newarticleid/2978 #ISCAR; #Hole-Making; #Drilling; #Deep-Drilling; #Modular-Exchangeable-Drilling-Heads;

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ISCAR - 24 Sec of Parting

The revolutionary LOGIQFGRIP parting system was designed to achieve extra stability and high productivity in parting and grooving operations. The highly engineered LOGIQFGRIP is an assembled tool block that comprises a unique durable holder and a high-stiffness quad blade with pockets for mounting inserts. Features: Outstanding stability enables vibration-free grooving and parting - especially when parting large diameter workpieces. Significantly improves roughness and straightness for material reduction and prolonged insert life. High-vibration resistance enables cutting width reduction. User-friendly and easy-to-operate system. The quad blade design saves setup time after pocket replacement.

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ISCAR NeoTurn

The NEOTURN is a multifunction line of inserts and toolholders for external turning, face turning and profiling operations. NEOTURN inserts feature a unique head angle of 70° which provides extra clearance compared to conventional CNMG 80° inserts with additional strong points compared to DNMG 55° inserts. The NEOTURN XNMG inserts have the advantages of both the CNMG and DNMG inserts, and combine the advantages of both which provides the winning edge. NEOTURN offers the most popular turning chipformers for steels such as F3P and M3P, and F3M and M3M for machining stainless steel in medium and finishing applications. The NEOTURN XNMG demonstrates excellent chip control and highly stable tool life in a wide range of applications. The NEOTURN system also enables machining complicated workpiece shapes close to the tail stock where space is limited. This can be performed without replacing the holder and decreases setup time substantially. NEOTURN provides the advantage of using one tool for longitudinal, face and profile turning. The integrated shape of both CNMG and DNMG insert geometries enables the reduction of tool and insert inventory.

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Iscar tech talk - iscar multi-master 145° nc spot drills

The expanded Application Range of MULTI-MASTER 145° NC Spot Drills with New Geometries and More Machining Capabilities MULTI-MASTER interchangeable solid carbide heads and tools provide solutions for a wide variety of applications, for rough or finish machining on any kind of material, to achieve superior performance and high productivity. The new 145° NC Spot Drills heads feature sharp cutting edges, thin web, a 145°point angle and a nominal diameter range of 6-16 mm. The thin web design at the tip of the head combined with the very rigid multi master holder leads to optimal positioning for the drilling process, complemented by the multipurpose carbide IC908 grade suitable for diverse metals. For optimal performance when planning a pre-drilling operation, the point angle of a spot drill should be no less than the point angle of the drill used to produce the hole. The head can be used for chamfering and burr removal. The new heads will increase the abilities and use of the MULTI-MASTER line by achieving productive and economical hole-making processes. I would like to remind you to download the ISCAR World app which features the revolutionary NEO-ITA for achieving optimal machining result. https://www.iscar.com/newarticles.aspx/countryid/1/newarticleid/2978 #ISCAR; #Milling; #MULTI-MASTER; #SolidCarbide; #chamfering

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ISCAR SUMOCHAM Geometries

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ISCAR TECH TALK - Machining Aircraft Aluminum Parts with ISCAR

Although machining aluminum may appear to be a very simple process, the effective cutting processes of aluminum are challenged by choosing correct metalworking technologies. The need to increase productivity and boost metal removal rates when milling aluminum, especially large aerospace structural components, has led machine tool builders to develop milling machines with a powerful main drive of up to 150 kW with high spindle speeds of 33000 rpm. The aerospace industry exerts ongoing efforts for improving aircraft component manufacturing, increasing flight safety, and reducing harm to the environment. ISCAR being a full-line supplier of cutting tools, has developed an entire comprehensive range of indexable milling cutters, designed specifically for machining aluminum effectively. Each tool family of high-quality cutters features integral or lightweight body designs, unique carbide inserts clamping, tools with adjustable cartridges, various ground and polished inserts with different corner radii for increased metal removal rates which answer to the demands of the world’s producers of aluminum components. ISCAR HELIALU line of indexable milling tools presents an all in one-advanced geometry, flexible customization and high durability for obtaining advanced machining results. Download ISCAR WORLD, the virtual "one stop shop" app that features all ISCAR's online apps, interfaces, and product catalogs in a single space: https://www.iscar.com/newarticles.aspx/countryid/1/newarticleid/2978 #ISCAR; #Milling; #Aerospace; #Machining-Aluminum; #HELIALU;

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ISCAR Machining Intelligently

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ISCAR Fast Clamping Fast Drilling

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ISCAR LOGIQFGRIP

The revolutionary LOGIQFGRIP parting system was designed to achieve extra stability and high productivity in parting and grooving operations. #iscar

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ISCAR Logiq3Cham 2022

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ISCAR TECH TALK - ISCAR NEODO S890 Indexable Milling Tools

ISCAR Expands the Range of NEODO S890 Indexable Milling Tools Following the success of the NEODO S890 family of indexable tools that mount square double-sided inserts with 8 cutting edges, ISCAR expands this family by introducing additional items: - S890 SZMU inserts … with 0.8 mm corner radius - S890 FSZ facemill in a 32 mm diameter - 25 mm and 32 mm diameter endmills designated S890 ESZ …R08 The new 0.8 mm corner radius inserts are an addition to the existing range of inserts with 1.2 mm radius. The new inserts have similar advantages to their predecessors - A square double-sided pressed-to-size insert - 8 helical right-hand cutting edges for machining at a depth of cut (D.O.C.) of up to 5 mm - A special shaped rake face for ensuring a positive rake and for reducing cutting forces when mounted on a tool - A strong and durable insert structure - A wide wiper flat for improving surface finish - Effective and economical solution for milling face and square shoulders The inserts are produced from SUMO TEC carbide grades that provide excellent performance and extended tool life. S890 FSZ D032 Facemill The new arbor-type 32 mm diameter facemill mounts S890 SZMU 0804… inserts and has a central bore in a diameter of 16 mm. S890 ESZ …R08 The new 25 mm and 32 mm diameter endmills feature a shank-type design configuration. They are available with cylindrical or Weldon shanks in a diameter range of 25 mm and 32 mm. The S890 …R08 endmills feature: 90° -cutting edge angle - Maximum 5 mm Depth of Cut. - Highly rigid insert clamping due to the dovetail profile of an insert pocket secured by clamping screws. - Higher tooth density for improved productivity - Coolant holes guarantee coolant directed to each cutting edge. The NEODO S890 family provides an effective and economical solution for milling face and square shoulder while ensuring excellent performance under diverse cutting conditions, including machining interrupted surfaces. Moreover, the insert design provides high cost-effectiveness for each cutting edge. The advanced cutting geometry of the NEODO indexable face mills and endmills greatly contributes to reducing cutting forces, which guarantees smooth cutting and lower power consumption. Machined materials ISO P (steel, ferritic and martensitic stainless steel) ISO K (cast iron) application groups The NEODO S890 guarantees high productivity, cost effective milling and highly reliable machining process stability. I would like to remind you to download the ISCAR World app which features the revolutionary NEO-ITA for achieving optimal machining result. #ISCAR; #Milling; #IndexableMillingTools; #NEODO; #NEO-ITA; #ISO-P; #ISO-K;

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ISCAR Milling cutters with HSK adaptation and M6 fine-balancing screws

The need to increase productivity and boost metal removal rates for milling aluminum workpieces, has led machine tool builders to develop milling machines with high spindle speeds of up to 33000 rpm. To meet this demand, ISCAR has expanded its family of very popular 90° indexable milling cutters with HSK adaptation by adding M6 fine-balancing threads and a corresponding kit containing 11 screws. The screws have different sizes and weights in a fine graduation. They are screwed into the balancing threads of the tool body so that their weight compensates the unbalance of the tool body. This enables to balance the tool quickly, precisely, saving time, contributes to longer tool life, improved performance and reducing costs. Balancing the tool holders has never been so easy with ISCAR’s SET OF BALANCING SCREWS! For more info about the KIT BALANCE SCREWS https://tinyurl.com/4h36wmr3 And related tools https://tinyurl.com/bde6bzzb #ISCAR; #Milling; #MillingCutters; #IndexableMilling; #HSK; #MillingAluminum;

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ISCAR TECH TALK - ISCAR's Range of Solutions for Turning NSH (Part 2)

ISCAR offers a wide range of solutions for turning with a full range of grades for all types of materials and applications which includes uncoated inserts for machining nonferrous and aluminum materials. Coated inserts have a wide range of different grades which are PVD or CVD, for steel, stainless steel, cast iron and super alloys. For hardened materials of up to 55HRC ISCAR offers ceramics grades and CBN grades for hardened materials of up to 70HRC. PCD is recommended for machining aluminum and nonferrous materials with a high percentage of Silicon. ISO H ISO H inserts for highly productive machining of hardened alloy steel and cast iron. ISCAR PCBN and Ceramic inserts are the first choice for Hard Part Turning referred to as difficult materials with high hardness levels of 45 and up to 70HRC. Ceramic grades IN420, IN22 and IN23 are good for HPT machining from 45 to 60 HRC. PCBN Grades IB10HC, IB20HC and IB25HC cover a hardness level range from 50 to 70 HRC. ISO N ISO N inserts for machining non-ferrous materials at fast rates for reduced costs. For machining Aluminum and other nonferrous materials with uncoated insert grades, IC20 is the first choice. This grade is suitable for continuous and light interrupted cuts. For high-speed machining materials with High Silicon percentage, ID5 PCD grade is highly recommended. ISO S ISO S inserts provide high productivity solutions for both internal and external turning specifically for Titanium and Inconel. IC806 and IC804 Grades are intended for machining super alloys materials such as Inconel, Waspaloy and IC804 for continuous applications. IC806 is intended for continuous and light interrupted cuts. For high-speed machining ISCAR offers a dedicated range of Ceramic grades such as IW7 intended for continuous high cutting speeds. IS25 is intended for continuous and light interrupted cuts. IS35 is intended for light interrupted and interrupted cuts. #ISCAR; #Turning; #Grades; #ISO-N; #ISO-S; #ISO-H; #PSBN; #Ceramic;

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ISCAR TECH TALK - ISCAR's Range of Solutions for Turning (Part 1)

ISCAR offers a wide range of solutions for turning with a full range of grades for all types of materials and applications which includes uncoated inserts for machining nonferrous and aluminum materials. Coated inserts have a wide range of different grades which are PVD or CVD, for steel, stainless steel, cast iron and super alloys. For hardened materials of up to 55HRC ISCAR offers ceramics grades and CBN grades for hardened materials of up to 70HRC. PCD is recommended for machining aluminum and nonferrous materials with a high percentage of Silicon. ISO P Turning ISO-P steels with ISCAR's indexable insert grades shows unbelievable results. ISCAR’s innovative and proven grades for steel include IC807 intended for continuous machining at low cutting speeds. IC8150 is intended for continuous high cutting speeds. IC8250 for continuous and light interrupted cuts. IC8350 for interrupted cuts, and for heavy interrupted cuts ISCAR offers IC830. ISCAR assures increased tool life and less breakage. ISO M Turning ISO M grades for high performance turning stainless materials provides the ultimate solution for machining austenitic stainless steels. ISCAR Grades for stainless steel materials include: IC807 for continuous machining at low cutting speeds. IC6015 for continuous high-speed cutting. IC6025 is intended for turning interrupted cuts. For heavy interrupted cuts ISCAR offers IC830. ISO K ISO K for increased process reliability and tool life when machining cast iron. For cast iron IC5005 and IC5010 are the first choice. IC5005 for continuous cutting at high cutting speeds. IC5010 is intended for interrupted cuts. For heavy interrupted cuts ISCAR offers IC8150. Hard cast iron materials with hardness of 45HRC and up to 55HRC can be machined with ceramic grades IN110 at high cutting speeds and IS6 for interrupted cutting. Download ISCAR WORLD, the virtual "one stop shop" app that features all ISCAR's online apps, interfaces, and product catalogs in a single space: https://www.iscar.com/newarticles.aspx/countryid/1/newarticleid/2978 #ISCAR; #Turning; #Grades; #ISO-K; #ISO-M; #ISO- P;

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ISCAR MULTI-MASTER

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ISCAR Tip Talk - Heavy Duty Grooving

Hi everyone and welcome to Tip-talk from ISCAR's Tech Center. Today we'll talk about grooving operations in heavy duty industries. Grooving operations in heavy duty industries such as power generation, oil & gas, mining, ship building and many more are quite challenging. Due to their large size, heavy duty parts are usually machined in dedicated tailored made machines. When grooving heavy duty parts, it is recommended to adopt the following tips: • Use coolant whenever possible, especially in deep grooving applications. This will significantly improve tool life and chip control. • Due to the big size of the chips try to avoid using tools with an upper jaw. These tools will wear out quickly. Use tools that provide uninterrupted chip flow. • Use inserts with a suitable chip former to assure a smoother grooving process and a better tool life. ISCAR is proven to be the world's leading company for heavy duty grooving solutions. CUTGRIP, DOVE-IQ-GRIP & SUMOGRIP product lines provide excellent solutions, for standard and tailored made tools. Check our catalogue to learn more about machining intelligently with ISCAR. #ISCAR; #Grooving; #CUTGRIP; #DOVE-IQ-GRIP ; #SUMOGRIP; #HeavyDuty; #DeepGrooving; #Tip-Talk

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ISCAR High Precision Boring Cartridges

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Large DR-TWIST Appliction

New Large Diameter DR-TWIST Drills ISCAR's new family of 61 to 80 mm large diameter drills expands the existing 14 to 60 mm range. This family features a drill body with a 50 mm Weldon shank that carries cartridges with square inserts (4 cutting edges) in 10, 11 and 12 mm sizes. The inserts are available with two chipformer types and in the following grades: IC808/908 for low alloy steel, stainless steel and high temperature alloys. IC8080 which is recommended for high speed drilling of cast iron and steel, should be used for the peripheral insert. https://www.iscar.com/Products.aspx/CountryID/1/ProductId/167 #ISCAR, #HoleMaking, #DR-TWIST, #Drilling, #DeepDrilling, #Boring, #Reaming, #Inserts #large, #chipformer,

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Iscar tech talk - iscar's new roundmill milling cutters

ISCAR introduces new ROUNDMILL milling cutters that mount double-sided round inserts with 12 cutting edges for profiling applications. The new cutters are available in endmill exchangeable heads and shell mill configurations. The cutters are intended mainly for machining 3D surfaces, especially the working surfaces of blades in turbomachinery. The new cutters are available as Shell mills RDS FR D...-12 in diameters 40, 50, 63, and 80 mm, and exchangeable milling heads with a FLEXFIT threaded connection RDS ER D...-12 in a 32 mm diameter. The new cutters mount double-sided round inserts and feature reliable insert clamping and fail-proof insert indexing due to an innovative pocket design and a special peripheral design of the insert. Depending on the depth of cut, the RDS FR/ER -12 enables up to 6 insert indexes on each insert side of the cutter with up to 12 insert indexes total. The cutter features a positive rake angle for smooth and light cutting action, reduced cutting forces and power consumption, and highly rigid insert clamping which enables ramp down capabilities. Coolant holes directed to each individual cutting edge with coolant supply through the cutter body. Protective coating of the cutter body for better chip flow and protection from corrosion and wear. Additional features are a double-sided insert design with a durable structure that ensures reversibility. • A special peripheral insert design which enables up to 12 insert indexes and contributes to the secured clamping of the insert. • When indexing, there is no need to remove the insert clamping screw. • Produced with the latest coated carbide grades with a post-coating treatment for improved tool life and higher productivity. • Available with two types of cutting geometries (T/HP) for optimal machining of different materials. I would like to remind you to download the ISCAR World app which features the revolutionary NEO-ITA for achieving optimal machining result. https://www.iscar.com/newarticles.aspx/countryid/1/newarticleid/2978 #ISCAR; #Milling; #RoundMill; #Endmill; #FLEXFIT; #DoubleSidedInsert;

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Iscar tech talk - iscar neoswiss- quick change heads for swiss-type machines

NEOSWISS, a new Modular Quick-Change Head System for Swiss-Type machines Intended for Turning, Grooving, Parting, and Threading Applications NEOSWISS features a unique patented clamping mechanism which possesses very high clamping forces for extraordinary machining stability. The clamping mechanism designed for high repeatability, ensures an accurate cutting edge position each time an insert is replaced. NEOSWISS is comprised of diverse heads for turning, grooving, parting and threading operations. A neutral shank can be used for right- and left-hand heads. NEOSWISS is designed for high-pressure coolant which assures increased tool life and improved chip breaking. NEOSWISS is characterized by high position repeatability of ±0.02mm for every head replacement while the toolholder can also be used for Y-axis machines with dedicated heads. Easy insert replacement is another phenomenal feature of NEOSWISS as the system enables removing heads and replacing inserts distant from the limited working space of the machine specifically for application intended for the miniature and medical industries. I would like to remind you to download the ISCAR World app which features the revolutionary NEO-ITA for achieving optimal machining result. https://www.iscar.com/newarticles.aspx/countryid/1/newarticleid/2978 #ISCAR; #MiniatureLine; #NEOSWISS; #SwissTypeMachines; #Turning; #Grooving; #Parting; #Threading;

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Iscar industrealize - iron & steel - partingoff heavy duty - pipecut off - planetary movement method

Planetary Movement Method TANG-GRIP The revolutionary TANG-GRIP system has proven to be the utmost solution for heavy duty oilfield tubular goods cut-off applications, providing very accurate grooving repeatability. For more information: https://www.iscar.com/newarticles.aspx/countryid/1/newarticleid/1828 https://www.iscar.com/newarticles.aspx/countryid/1/newarticleid/179 #ISCAR, #INDUSTREALIZE, #IronSteel, #PartingOffHeavyDuty, #PipeCutOff , #RadialRotaryMethod, #PlanetaryMovement