Sonstige Zerspanungswerkzeuge

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Die richtige Werkzeugeinstellung beim Drehen: Walter Zerspanungstalk #03

In der dritten Folge unseres Zerspanungstalks nehmen wir ein Thema unter die Lupe, das vielen von euch beim Drehen Kopfzerbrechen bereitet: unkontrollierte Plattenbrüche. Oft liegt die Lösung näher, als man denkt. Denn eine der Hauptursachen kann eine falsche Werkzeugeinstellung sein. Unsere Experten Danilo und Werner erklären dir, wie die korrekte Einstellung des Werkzeugs auf Drehmitte entscheidend zur Vermeidung von Plattenbrüchen beiträgt. Mit praktischen Tipps und verständlichen Anleitungen führen wir dich durch die notwendigen Schritte, um deine Zerspanungsprozesse zu verbessern und die Qualität deiner Werkstücke beim Drehen zu erhöhen. Lass dir diese wertvollen Einblicke nicht entgehen und entdecke, wie einfache Anpassungen große Wirkung zeigen können. Für noch mehr Gutteile in der Kiste, lade dir hier unsere „Goldenen Regeln im Drehen“ als PDF kostenfrei herunter: ???? https://pages.walter-tools.com/goldene-regeln-drehen.html #drehen #cnc #Zerspanungstalk #tutorial #stechen #walter #waltertools #zerspanung #machining Weitere Links: ► Weitere Folgen des Zerspanungstalks: http://social.walter/zerspanungstalk-playlist ► Kanal auf YouTube abonnieren: https://www.youtube.com/@waltertools ► Drehen mit Tiger·tec® Gold im Test: https://pages.walter-tools.com/tigertec-drehen-Testresultate-herunterladen.html ► Bauteilkompetenz mit Tiger·tec® Gold im Drehen in der Automobil-Industrie: https://pages.walter-tools.com/tigertec-drehen-Testresultate-herunterladen.html ► Automatisierung mit Tiger·tec® Gold: https://pages.walter-tools.com/automatisierung-mit-tigertec-gold-im-drehen.html

Walter

Video

Spanbruch beim Drehen erzeugen: Walter Zerspanungstalk #02

Warum sind meine Späne beim Drehen so lang? In dieser Episode unseres Zerspanungstalks widmen wir uns einem der häufigsten Probleme in der Zerspanung: dem Spanbruch. Erfahre von unseren Experten Danilo und Werner, wie einfache Anpassungen in der Wahl der Spanleitstufe erhebliche Verbesserungen beim Drehen herbeiführen. Mit unseren Beispielen aus der Praxis und den leicht verständlichen Erklärungen zeigen wir dir, wie du deinen Zerspanungsprozess beim Drehen optimieren und so die Effizienz steigern kannst. Mehr Gutteile am Ende des Tages? Mit unseren Tipps kein Problem! Hol dir unsere bewährten Strategien für deine optimale Zerspanung. Lade dir hier die „Goldenen Regeln im Drehen“ als PDF kostenfrei herunter: ???? https://pages.walter-tools.com/goldene-regeln-drehen.html #drehen #cnc #Zerspanungstalk #tutorial #stechen #walter #waltertools #zerspanung Weitere Links: ► Weitere Folgen des Zerspanungstalks: http://social.walter/zerspanungstalk-playlist ► Kanal auf YouTube abonnieren: https://www.youtube.com/@waltertools ► Drehen mit Tiger·tec® Gold im Test: https://pages.walter-tools.com/tigertec-drehen-Testresultate-herunterladen.html ► Bauteilkompetenz mit Tiger·tec® Gold im Drehen in der Automobil-Industrie: https://pages.walter-tools.com/tigertec-drehen-Testresultate-herunterladen.html ► Automatisierung mit Tiger·tec® Gold: https://pages.walter-tools.com/automatisierung-mit-tigertec-gold-im-drehen.html

Walter

Video

Goldene Regeln im Drehen: Walter Zerspanungstalk #01

Willkommen bei unserer Tutorial-Reihe „Goldene Regeln im Drehen“! In den Zerspanungstalks mit unseren Experten Danilo und Werner erhältst du Basics und wertvolle Praxistipps für deinen Alltag in der CNC-Zerspanung. Meistere mit uns ganz einfach deine Herausforderungen beim Drehen, ob Außendrehen, Innendrehen, Kopierdrehen und Stechen. Wir zeigen dir Schritt für Schritt, wie du deine Zerspanungsprozesse optimal gestaltest. Nutze unsere Unterstützung mit dem ganzen Wissen von Walter. Du wirst begeistert sein, wie einfach und schnell sich deine Probleme beim Drehen lösen lassen, sodass am Ende des Tages mehr Gutteile in der Kiste liegen. Und damit du unser Zerspanungswissen immer zur Hand hast, lade dir hier die „Goldenen Regeln im Drehen“ als PDF kostenfrei herunter: ???? https://pages.walter-tools.com/goldene-regeln-drehen.html #drehen #cnc #Zerspanungstalk #tutorial #stechen #walter #waltertools #zerspanung Weitere Links: ► Weitere Folgen des Zerspanungstalks: http://social.walter/zerspanungstalk-playlist ► Kanal auf YouTube abonnieren: https://www.youtube.com/@waltertools ► Drehen mit Tiger·tec® Gold im Test: https://pages.walter-tools.com/tigertec-drehen-Testresultate-herunterladen.html ► Bauteilkompetenz mit Tiger·tec® Gold im Drehen in der Automobil-Industrie: https://pages.walter-tools.com/tigertec-drehen-Testresultate-herunterladen.html ► Automatisierung mit Tiger·tec® Gold: https://pages.walter-tools.com/automatisierung-mit-tigertec-gold-im-drehen.html

Walter

Video

ISCAR TECH TALK - Introducing D42 Adapters and Blocks for the LOGIQ-F-GRIP Parting System

In the world of machining, innovation is key to staying ahead of the competition. That's why ISCAR is excited to introduce the D42 LOGIQ-F-GRIP adapters and blocks for parting bars with up to 42mm (1.65 inches). This new family of tool blocks is set to revolutionize parting applications and provide significant savings in raw materials. One of the standout features of the LOGIQ-F-GRIP system is its unique patented captive adapters. These adapters are specially designed with a quad-shaped, patented 2 pocket design, ensuring a secure and reliable fit. This innovative design contributes to the outstanding stability of the parting system, even when dealing with large diameters. Machinists can now enjoy a vibration-free machining experience, resulting in improved insert tool life, superior surface finish, and enhanced workpiece straightness. The LOGIQ-F-GRIP system also offers reduced cutting widths, thanks to its excellent tool stability. This stability not only enhances the machining process but also leads to material savings. In fact, it's now possible to cut a 42mm (1.65 inches) bar using just a 2mm (.08 inch) wide insert, maximizing efficiency and minimizing waste. For those focused-on productivity, the LOGIQ-F-GRIP system guarantees high performance. When paired with TAG N-HF inserts, feeds of up to 0.35mm/rev (.0138 inch per revolution) can be achieved, ensuring fast and efficient machining operations. Additionally, setup time is significantly reduced after pocket replacement, as the adapters can be easily repositioned, saving valuable time on the shop floor. Versatility is another key advantage of the LOGIQ-F-GRIP system. Two types of adapters, with widths of 2mm (0.8 inch) and 3mm (0.12 inch), fit seamlessly into the same tool block. This flexibility allows machinists to adapt to different parting requirements without the need for multiple tool blocks, streamlining operations and reducing costs. To ensure optimal performance, the tool blocks are designed with a coolant-through hole directed to the cutting edge. This ensures effective chip evacuation and cooling during machining. While the adapters do not have cooling holes, the entire system is suitable for JETCUT coolant pressure of up to 140 Bar (2000 PSI), guaranteeing reliable and efficient operation. Investing in the LOGIQ-F-GRIP system not only provides immediate benefits but also opens the door to acquiring additional parting applications. With its exceptional stability, tool life improvement, and material savings, machinists can confidently take on new projects and expand their capabilities. In conclusion, the D42 LOGIQ-F-GRIP adapters and blocks are a game-changer in the world of parting applications. With their innovative design, outstanding stability, and enhanced productivity, they are set to redefine machining standards. Don't miss out on this opportunity to optimize your machining processes and unlock new possibilities. Experience the LOGIQ-F-GRIP advantage today. Download ISCAR WORLD, the virtual "one stop shop" app that features all ISCAR's online apps, interfaces, and product catalogs in a single space: https://www.iscar.com/newarticles.aspx/countryid/1/newarticleid/2978 #ISCAR; #Parting; #LOGIQ-F-GRIP; #JETCUT; #Coolant;

Iscar

Video

ISCAR TECH-TALK - ISCAR Small Quad Shaped Milling Inserts Intended for General Milling

ISCAR's small quad shaped milling inserts are intended for general milling applications. It features a positive axial rake that reduces cutting forces and provides a 3.5 mm depth of cut. These inserts are designed for machining compact and miniature parts such as light components for dies and molds, medical devices, and aircraft parts. The small dimensions of the cutters make them ideally suitable for turn-milling on multi-tasking machines. HELI-4-MILL small quad inserts includes two types of inserts. One for 90º shoulder milling and the other for high feed machining. Both insert types fit the same endmill. The economical, positive, and durable small size insert has 4 cutting edges and enables efficient machining. The large tool core ensures increasing the number of teeth on small tool diameters for high productivity. HELI-4-MILL cutters and inserts are designed to provide an economical option for a wide range of roughing and finishing operations and easily replace solid carbide endmills. These cutters can be used to mill square shoulders, slotting, plunging and rough milling with a very high feed rate. The HELI-4-MILL cutters feature pinpointed coolant to each cutting edge assuring high productivity. This upgraded milling tool family can machine steel, cast iron, stainless steel and difficult to machine materials under the ISO P, M, K, S and H application groups. I would like to remind you to download the ISCAR World app which features the revolutionary NEO-ITA for achieving optimal machining results. https://www.iscar.com/newarticles.aspx/countryid/1/newarticleid/2978 #ISCAR; #Milling; #HELI-4-MILL;#Small-Quad-Shaped;

Iscar

Video

Machining Aerospace components: collaboration with the industry experts

In the world of aerospace manufacturing, precision and durability are paramount. When it comes to machining titanium components for critical aerospace structures, collaboration is key. This video showcases the exceptional partnership between DMG Mori, Seco, Shunk, Fuchs Lubricants and Gemineers in the creation of the pintle plate, a vital component of in the aircraft's fuselage. Together, these experts brought their unique expertise to the table, overcoming the intricate challenges of machining titanium with precision and efficiency. From the cutting-edge 5-axis DMG Mori milling machine to the high-performance Seco tools, each element played a crucial role in the successful completion of this project. Fuchs Lubricants provided the necessary lubrication solutions to ensure the smooth operation of the machinery, while Gemineers' comprehensive expertise ensured that the entire process was optimized for maximum efficiency and productivity. This video highlights the transformative power of collaboration in aerospace machining. When experts come together, they can achieve remarkable feats, pushing the boundaries of precision and innovation. Watch this video to witness the seamless collaboration that transformed a raw titanium block into a precision-engineered pintle, a testament to the power of partnership in aerospace manufacturing. Learn more about dynamic milling here: https://bit.ly/3FQkghN Check out our range of Helical Mills here : https://bit.ly/49nwTPb Read more about material trends in aerospace here: https://bit.ly/3FSynn2

Seco Tools

Video

ISCAR TECH-TALK - Upgraded HELI2000 with New IC5600 and IC716 Carbide Grade

HELI-2000 Incorporates the HELIMILL and HELIPLUS Lines with 15-, 10-, and 07-mm Inserts ISCAR expanded its highly efficient HELI2000 milling products with CVD IC5600 and IC716 carbide grade. The new additions guarantee higher tool life, more productivity and better process reliability. In addition, HELIMILL-10 and HELIPLUS-07 lines are now enhanced with the new PVD coated IC716 carbide grade inserts and new insert geometries. The innovative geometry with a new high positive (HP) chip-former and the new IC716 carbide grade were developed specifically for high-performance machining on titanium and titanium alloys. APKR-HP and ADKR-HP inserts were especially designed for rough and finish milling applications related to ISO S materials with a pressed-to-size durable insert structure. The insert geometry reduces cutting load and enables high table feed because of the insert's high axial rake angles, wiper, and improved edge for high surface finish. These inserts show excellent performance when milling 90 square shoulders with an excellent surface finish. Suitable for HELI-2000 tools with conventional coolant or high-pressure jet coolant and pinpointed coolant outlets. The high-pressure coolant reduces the built-up edge, especially when machining high-temperature superalloys and difficult-to-cut austenitic and duplex stainless steel. The chip-splitting (CS) cutting edge geometry is designed for general roughing applications. APKT 1003 and ANKT 0702 have a new reinforced cutting-edge geometry for rough high feed milling intended for hardened materials of up to 60 Rockwell C hardness, which diminishes high stress and intensive wear. The new inserts designed with a reinforced cutting edge specially for hard milling, feature a unique reinforced cutting edge with T-land chipformer to significantly improve tool life and boost productivity. The reinforced cutting-edge geometry (GT) is intended for productive high feed milling hardened materials of up to 60 HRC hardness, for both APKT 1003 and HP ANKT 0702 insert families. The APKT 1003 insert is intended for milling square shoulders, full slots with a high depth of cut specifically for ISO P and ISO M materials. Its geometry improves chip evacuation, reduces cutting loads, and enables high table feed while reducing vibration and improving surface quality. This family of inserts assures higher process durability and reliability by use of high feed rates and increased tool life - achieved by the insert’s cutting profile and chipformer cutting geometry. These inserts are a great alternative to grinding, EDM or any other time-consuming production method in rough machining. I would like to remind you to download the ISCAR World app which features the revolutionary NEO-ITA for achieving optimal machining results. https://www.iscar.com/newarticles.aspx/countryid/1/newarticleid/2978 #ISCAR; #Milling; #HELI2000; #HELIMILL; #HELIPLUS; #PVD;

Iscar

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