Sonstige Zerspanungswerkzeuge

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ISCAR TECH TALK - Machining Aircraft Aluminum Parts with ISCAR

Although machining aluminum may appear to be a very simple process, the effective cutting processes of aluminum are challenged by choosing correct metalworking technologies. The need to increase productivity and boost metal removal rates when milling aluminum, especially large aerospace structural components, has led machine tool builders to develop milling machines with a powerful main drive of up to 150 kW with high spindle speeds of 33000 rpm. The aerospace industry exerts ongoing efforts for improving aircraft component manufacturing, increasing flight safety, and reducing harm to the environment. ISCAR being a full-line supplier of cutting tools, has developed an entire comprehensive range of indexable milling cutters, designed specifically for machining aluminum effectively. Each tool family of high-quality cutters features integral or lightweight body designs, unique carbide inserts clamping, tools with adjustable cartridges, various ground and polished inserts with different corner radii for increased metal removal rates which answer to the demands of the world’s producers of aluminum components. ISCAR HELIALU line of indexable milling tools presents an all in one-advanced geometry, flexible customization and high durability for obtaining advanced machining results. Download ISCAR WORLD, the virtual "one stop shop" app that features all ISCAR's online apps, interfaces, and product catalogs in a single space: https://www.iscar.com/newarticles.aspx/countryid/1/newarticleid/2978 #ISCAR; #Milling; #Aerospace; #Machining-Aluminum; #HELIALU;

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Video

Coffee Break News - Episode 4

The CrazyMill Cool Z4, is Mikron Tools innovative milling cutter for machining of materials such as stainless steels, titanium, CoCr and super alloys. Take your time for a short coffee break with our Italian Technical Sales Manager Manuel. He will explain our exceptional Crazy Mill Cool Z4 cutter to you over an excellent espresso. Revealing pleasure! The CrazyMill Cool Square / Corner radius with four flutes and integrated cooling channels in the shaft is an innovative end mill, developed by Mikron Tool, for pre-machining and finishing of stainless steel, titanium alloys, CoCr and super alloys. It’s specially adapted for the milling of pockets and walls in linear ramping or helical interpolation. Its strengths are, on the one hand, high removal rates, on the other hand high precision (perpendicularity) and surface quality. Four versions of cylindric (small protection phase of 45°) and corner radius milling cutters with four teeth are available in the diameter range from 1.0 – 8.0 mm (.039“– .315“, fractional inches available) and for milling depths up to 2 x d, 3 x d, 4 x d and 5 x d. Intrigued? Learn more: https://www.mikrontool.com/en/Products/CrazyMill-Cool-Square-Corner-Radius-Z4/Description ➨Find your right tool: https://www.mikrontool.com/de/Tool-finder More about Mikron Tool Homepage: https://www.mikrontool.com/en Crazy tools: https://www.mikrontool.com/en/Products/Crazy-tools Crazy services: https://www.mikrontool.com/en/Services/Consulting Follow Mikron Tool LinkedIn: https://ch.linkedin.com/company/mikron-tool Contact Mikron Tool https://www.mikrontool.com/en/Contact-Locations/Local-Contacts

Video

Setting up of the new production site - Agno, Switzerland

Mikron Tool has built a new 1000 m2 two-floor production hall in Agno, Switzerland, which increases the production area to a total of 3500 m2. Discover more! Mikron Tool moves on! Mikron Tool has built a new 1000 m2 two-floor production hall in Agno Switzerland, which increases the production area to a total of 3500 m2. Part of the new premises is already occupied. The micro tool production moved to the 2nd floor and the grinding wheel preparation department was installed last week. During the new construction Mikron Tool replaced the old oil heating system with a state-of-the-art mixing system for heat recovery from production. So no longer fossil fuels were consumed from the beginning of December 2021. Also the old refrigeration system has completely replaced: 350000kWh of electricity is saved per year. Thanks to the expansion of the production site in Agno, Mikron Tool creates additional capacity for production. This is an important signal for the region, because new jobs are created. Of course, also the partners benefit, who can soon expect faster delivery times. And they can count on a partner who invests in the future with vision and focus on sustainability. More about Mikron Tool Homepage: https://www.mikrontool.com/en Crazy Tools: https://www.mikrontool.com/en/Products/Crazy-tools Crazy Services: https://www.mikrontool.com/en/Services/Consulting Follow Mikron Tool LinkedIn: https://www.linkedin.com/company/mikron-tool/ Contact Mikron Tool https://www.mikrontool.com/en/Contact-Locations/Local-Contacts

Video

IMTS 2022 - CTE Interview at our booth

Clive Komlenic was interviewed by our media partner @CTEplus about the news from Mikron Tool at IMTS. From titanium drills to engineering services. Find out more! Eagerly awaited, IMTS was finally opening its doors again after a forced break due to the pandemic. And during the break, Mikron Tool’s R&D department has been busy developing better ways to machine demanding materials in the micron range. Some of them are really "crazy". And Clive Komlenic, Sales Director East, USA, was interviewed by our media partner CTE on these topics. Find out more in the video! New drilling technology for titanium The high-performance material titanium is a machining challenge. In addition: not all titanium is the same. Pure titanium and alloyed titanium, for instance, both present different machining characteristics. That's why Mikron Tool has developed perfectly tailored drills for the various types of titanium: the CrazyDrill Titanium PTC for pure titanium and the CrazyDrill Titanium ATC for alloyed titanium, both guarantee ambitious cutting values and process reliability. This development offers enormous innovative power for the titanium processing industry. A drill for all types of titanium! The new CrazyDrill Cool Titanium series is offered in the diameter range of .039" – 1/4" (1 - 6.35 mm). For pure titanium, Mikron Tool developed short drills with 3 x d and drills with 6 x d. For titanium alloys, Mikron Tool relies on drills with 6 x d and 10 x d in combination with a pilot drill. Micro milling cutters The new CrazyMill Cool Micro with integrated cooling is a new type of high-performance micro-milling cutter for roughing and finishing difficult-to-machine materials. It is available in diameters from .008" - .039" (0.2 to 1.0 mm) with a milling depth of up to 5XD. Thanks to material-specific cutting edge geometries, which were specially developed for the different machining behavior of materials, the new micro milling cutter combines excellent cutting ability with high stability. The result is a significantly higher removal volume with high shape accuracy and longer tool life. A “small” world sensation! The specific material properties and the very different machining behaviour associated, were one aspect that played a decisive role in the development of this milling cutter. Two main groups of materials have been defined, each with a specific, precisely matched cutting geometry: • Geometry S was specially developed for stainless steels, structural steels, non-ferrous metals and titanium alloys. It is characterized by a higher cutting capacity for materials with a specific cutting force of less than 2250 N/mm2 (326'335 psi). • Geometry SX, featuring a special cutting-edge protection, is suitable for materials with a specific cutting force greater than 2250 N/mm2 (326'335 psi) such as heat-resistant alloys and CoCr alloys. CrazyService Products' novel engineering services Mikron Tool expands its product portfolio and offers professional project management in the field of high-performance machining for demanding materials. The offer includes tool evaluation, optimization or redefinition of a process or critical sequence, tool life testing, and even drafting of complete projects. Always under the condition that the preferred solution offers the customer clear added value. Machining companies can now benefit from Mikron Tool's capacity and expertise when outsourcing their pilot projects. You can expect individual machining solutions from Mikron Tool for efficient component production with high added value and complexity. More about Mikron Tool Homepage: https://www.mikrontool.com/en Crazy Tools: https://www.mikrontool.com/en/Products/Crazy-tools Crazy Services: https://www.mikrontool.com/en/Services/Consulting Follow Mikron Tool LinkedIn: https://www.linkedin.com/company/mikron-tool/ Contact Mikron Tool https://www.mikrontool.com/en/Contact-Locations/Local-Contacts

Video

Bohren mit höchster Geschwindigkeit | MEGA-Speed-Drill-Titan | MAPAL Dr. Kress KG

Der neue zweischneidige Vollhartmetallbohrer MEGA-Speed-Drill-Titan von MAPAL steht für Kosteneffizienz bei gleichzeitig hoher Produktivität https://mapal.com/titanbearbeitung MAPAL hat den zweischneidigen Bohrer mit vier Führungsfasen für optimale Rundheit ausgestattet. Konvexe Schneiden und eine leistungsfähige Beschichtung ermöglichen Standzeiterhöhungen von bis zu 30 Prozent. Um den maximalen Kühlmittelfluss an die Hauptschneide zu bringen, ist der Kühlmittelkanal nicht in Richtung der Spannut geöffnet, sondern das Kühlmittel wird an der Mantelfläche entlang nach hinten geleitet. Damit erfahren die Führungsfasen die maximale Kühlung und führen die entstehende Hitze gut ab. Für die Spannut verwendet MAPAL ein neues Design, um möglichst kleine Späne zu erzeugen und durch die Nut abzuführen. Typische Bauteile für den Bohrer, der eine Schnittgeschwindigkeit von bis zu 40 m/min schafft, sind Strukturbauteile in der Luftfahrtindustrie, zum Beispiel Winkel für die Wing Box oder das Landing Gear mit seinen vielen Bohrungen. 0:00 Einleitung 0:07 Innovative Kühlrippen 0:15 Innere Kühlmittelzufuhr 0:20 Konvexe Schneidkante 0:29 Eckenfase 0:33 4 Führungsfasen 0:41 Hochpolierte Spannuten 0:46 Hitzebeständige Beschichtung 0:52 MEGA-Speed-Drill-Titan - Eigenschaften Mehr zur Titanzerspanung: https://mapal.com/de-de/branchen-loesungen/titanbearbeitung Besuchen Sie uns unter: https://mapal.com #mapal #titan #bohren

Mapal

Video

ISCAR TECH TALK - ISCAR NEODO S890 Indexable Milling Tools

ISCAR Expands the Range of NEODO S890 Indexable Milling Tools Following the success of the NEODO S890 family of indexable tools that mount square double-sided inserts with 8 cutting edges, ISCAR expands this family by introducing additional items: - S890 SZMU inserts … with 0.8 mm corner radius - S890 FSZ facemill in a 32 mm diameter - 25 mm and 32 mm diameter endmills designated S890 ESZ …R08 The new 0.8 mm corner radius inserts are an addition to the existing range of inserts with 1.2 mm radius. The new inserts have similar advantages to their predecessors - A square double-sided pressed-to-size insert - 8 helical right-hand cutting edges for machining at a depth of cut (D.O.C.) of up to 5 mm - A special shaped rake face for ensuring a positive rake and for reducing cutting forces when mounted on a tool - A strong and durable insert structure - A wide wiper flat for improving surface finish - Effective and economical solution for milling face and square shoulders The inserts are produced from SUMO TEC carbide grades that provide excellent performance and extended tool life. S890 FSZ D032 Facemill The new arbor-type 32 mm diameter facemill mounts S890 SZMU 0804… inserts and has a central bore in a diameter of 16 mm. S890 ESZ …R08 The new 25 mm and 32 mm diameter endmills feature a shank-type design configuration. They are available with cylindrical or Weldon shanks in a diameter range of 25 mm and 32 mm. The S890 …R08 endmills feature: 90° -cutting edge angle - Maximum 5 mm Depth of Cut. - Highly rigid insert clamping due to the dovetail profile of an insert pocket secured by clamping screws. - Higher tooth density for improved productivity - Coolant holes guarantee coolant directed to each cutting edge. The NEODO S890 family provides an effective and economical solution for milling face and square shoulder while ensuring excellent performance under diverse cutting conditions, including machining interrupted surfaces. Moreover, the insert design provides high cost-effectiveness for each cutting edge. The advanced cutting geometry of the NEODO indexable face mills and endmills greatly contributes to reducing cutting forces, which guarantees smooth cutting and lower power consumption. Machined materials ISO P (steel, ferritic and martensitic stainless steel) ISO K (cast iron) application groups The NEODO S890 guarantees high productivity, cost effective milling and highly reliable machining process stability. I would like to remind you to download the ISCAR World app which features the revolutionary NEO-ITA for achieving optimal machining result. #ISCAR; #Milling; #IndexableMillingTools; #NEODO; #NEO-ITA; #ISO-P; #ISO-K;

Iscar

Video

ISCAR TECH TALK - ISCAR's Range of Solutions for Turning NSH (Part 2)

ISCAR offers a wide range of solutions for turning with a full range of grades for all types of materials and applications which includes uncoated inserts for machining nonferrous and aluminum materials. Coated inserts have a wide range of different grades which are PVD or CVD, for steel, stainless steel, cast iron and super alloys. For hardened materials of up to 55HRC ISCAR offers ceramics grades and CBN grades for hardened materials of up to 70HRC. PCD is recommended for machining aluminum and nonferrous materials with a high percentage of Silicon. ISO H ISO H inserts for highly productive machining of hardened alloy steel and cast iron. ISCAR PCBN and Ceramic inserts are the first choice for Hard Part Turning referred to as difficult materials with high hardness levels of 45 and up to 70HRC. Ceramic grades IN420, IN22 and IN23 are good for HPT machining from 45 to 60 HRC. PCBN Grades IB10HC, IB20HC and IB25HC cover a hardness level range from 50 to 70 HRC. ISO N ISO N inserts for machining non-ferrous materials at fast rates for reduced costs. For machining Aluminum and other nonferrous materials with uncoated insert grades, IC20 is the first choice. This grade is suitable for continuous and light interrupted cuts. For high-speed machining materials with High Silicon percentage, ID5 PCD grade is highly recommended. ISO S ISO S inserts provide high productivity solutions for both internal and external turning specifically for Titanium and Inconel. IC806 and IC804 Grades are intended for machining super alloys materials such as Inconel, Waspaloy and IC804 for continuous applications. IC806 is intended for continuous and light interrupted cuts. For high-speed machining ISCAR offers a dedicated range of Ceramic grades such as IW7 intended for continuous high cutting speeds. IS25 is intended for continuous and light interrupted cuts. IS35 is intended for light interrupted and interrupted cuts. #ISCAR; #Turning; #Grades; #ISO-N; #ISO-S; #ISO-H; #PSBN; #Ceramic;

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