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Drilling 1100 MPa Steel: precision & stability under extreme conditions | Seco tools

In today’s machining test, we’re pushing precision to the next level. We begin by using our SD5402‑65‑162.5‑40R7 drill body equipped with SCGX09T308‑P1 DP2501 periphery inserts and SPGX11T3‑C1 T400D center inserts. We’re cutting into SMG P5 steel, a tough 40CrMnMoS8 grade at 1100 MPa, the kind of material that truly exposes the performance difference between ordinary tooling and Seco engineering. At a cutting speed of 180 m/min and a feed of 0.13 mm/rev, we maintain a stable feed rate of 115 mm/min. This setup delivers reliable chip control, secure positioning, and consistent hole quality even under demanding conditions. Next, we switch to the custom designed SD5301‑66‑84‑90RG drill, running the same insert combination. This customized body lets us optimize performance for deeper, more efficient drilling. We increase the feed to 0.15 mm/rev and the feed rate to 130 mm/min, keeping the same cutting speed of 180 m/min. The result? Smoother cutting, stronger stability, and a noticeably cleaner hole exit. Throughout the test, both tools maintain exceptional productivity and surface integrity, despite the fact that we reduced the cutting data due to running the machine dry. If we had added coolant to the operation we could have run it even faster. Whether you’re drilling high‑strength steels or pushing your machining center harder, these solutions help you cut cleaner, faster, and with total confidence. Discover more: https://www.secotools.com/article/perfomax

Seco Tools

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Quattrotec

Quattrotec Intelligent turning applications with new EasySafe System Pentatec, the universal turning-​drilling tool, already replaces up to five ISO tools and reduces machining times by up to 30% as tool changing times and unnecessary tool movements are eliminated. The innovative, revolutionary Quattrotec tool system is the next step in this intelligent machining concept, and the new EasySafe fitting system with a notch constitutes yet another major advantage of this product. With the introduction of the new Quattrotec tool system, Austrian carbide and tool specialist Boehlerit makes it possible for users to drive down costs further, in an even broader material range. Thanks to the special design of the base body, four machining operations – drilling into solid material (including off-​centre drilling), inside turning, face cutting and longitudinal turning – may be performed with low vibrations and just a single tool. The EasySafe system is the uncontested highlight of the Quattrotec: A notch on the underside of the indexable insert ensures that it can be fitted into the seat speedily and 100% correctly. Easy to install, safe to use! In a tried-​and-tested, highly diverse range of grades, Boehlerit combines substrates of different levels of hardness, with either a wear-​resistant CVD coating or a universal, process-​safe PVD coating. The Kapfenberg-​based tool specialist uses different carbide substrates that are coordinated in such a way as to achieve optimised machining properties. The market launch at the EMO in Hanover already saw no less than six directly pressed grades, and two more ground varieties for non-​ferrous metals will be added in the next development phase. This means that the optimal cutting material will be available for almost every application. The innovative Quattrotec tool programme reduces machining and tool changing times, saves tool places and makes it possible to drill flat-​bottomed blind holes. At the same time, this highly stable tool system that was developed from scratch also offers improved process safety and increases efficiency and flexibility during application. Quattrotec – explore new paths with Boehlerit!

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