Drehwerkzeuge

Video

ISCAR TECH TALK - ISCAR's Range of Solutions for Turning (Part 1)

ISCAR offers a wide range of solutions for turning with a full range of grades for all types of materials and applications which includes uncoated inserts for machining nonferrous and aluminum materials. Coated inserts have a wide range of different grades which are PVD or CVD, for steel, stainless steel, cast iron and super alloys. For hardened materials of up to 55HRC ISCAR offers ceramics grades and CBN grades for hardened materials of up to 70HRC. PCD is recommended for machining aluminum and nonferrous materials with a high percentage of Silicon. ISO P Turning ISO-P steels with ISCAR's indexable insert grades shows unbelievable results. ISCAR’s innovative and proven grades for steel include IC807 intended for continuous machining at low cutting speeds. IC8150 is intended for continuous high cutting speeds. IC8250 for continuous and light interrupted cuts. IC8350 for interrupted cuts, and for heavy interrupted cuts ISCAR offers IC830. ISCAR assures increased tool life and less breakage. ISO M Turning ISO M grades for high performance turning stainless materials provides the ultimate solution for machining austenitic stainless steels. ISCAR Grades for stainless steel materials include: IC807 for continuous machining at low cutting speeds. IC6015 for continuous high-speed cutting. IC6025 is intended for turning interrupted cuts. For heavy interrupted cuts ISCAR offers IC830. ISO K ISO K for increased process reliability and tool life when machining cast iron. For cast iron IC5005 and IC5010 are the first choice. IC5005 for continuous cutting at high cutting speeds. IC5010 is intended for interrupted cuts. For heavy interrupted cuts ISCAR offers IC8150. Hard cast iron materials with hardness of 45HRC and up to 55HRC can be machined with ceramic grades IN110 at high cutting speeds and IS6 for interrupted cutting. Download ISCAR WORLD, the virtual "one stop shop" app that features all ISCAR's online apps, interfaces, and product catalogs in a single space: https://www.iscar.com/newarticles.aspx/countryid/1/newarticleid/2978 #ISCAR; #Turning; #Grades; #ISO-K; #ISO-M; #ISO- P;

Iscar

Video

Iscar tech talk - iscar neoswiss- quick change heads for swiss-type machines

NEOSWISS, a new Modular Quick-Change Head System for Swiss-Type machines Intended for Turning, Grooving, Parting, and Threading Applications NEOSWISS features a unique patented clamping mechanism which possesses very high clamping forces for extraordinary machining stability. The clamping mechanism designed for high repeatability, ensures an accurate cutting edge position each time an insert is replaced. NEOSWISS is comprised of diverse heads for turning, grooving, parting and threading operations. A neutral shank can be used for right- and left-hand heads. NEOSWISS is designed for high-pressure coolant which assures increased tool life and improved chip breaking. NEOSWISS is characterized by high position repeatability of ±0.02mm for every head replacement while the toolholder can also be used for Y-axis machines with dedicated heads. Easy insert replacement is another phenomenal feature of NEOSWISS as the system enables removing heads and replacing inserts distant from the limited working space of the machine specifically for application intended for the miniature and medical industries. I would like to remind you to download the ISCAR World app which features the revolutionary NEO-ITA for achieving optimal machining result. https://www.iscar.com/newarticles.aspx/countryid/1/newarticleid/2978 #ISCAR; #MiniatureLine; #NEOSWISS; #SwissTypeMachines; #Turning; #Grooving; #Parting; #Threading;

Iscar

Video

ISCAR TECH TALK - ISCAR's New Lever Lock Insert Clamping System

COMBI-D-LOCK Upgraded Lever Lock Improves the Clamping Rigidity of the Lever Lock Insert Clamping System ISCAR has upgraded lever lock to improve the clamping rigidity of the popular and user-friendly insert clamping system. The new design actually combines the advantages of the current lever with the extra clamping rigidity of the top clamp method. The current lever pushes the insert against the pocket, perpendicularly to the cutting force. This method sometimes fails during interrupted cut or heavy load applications, which causes the rear side of the insert to rise. The top clamp mechanism does provide high clamping security, but on the other hand edge or insert indexing is inconvenient and time consuming and the top clamp obstructs the chip flow – especially during internal turning applications. ISCAR’s new LR 4TL TOP LEVER combines the advantages of both systems. It firmly holds the insert in the pocket and also exerts an upper force on the rear side of the insert. It leaves the insert rake face unobstructed for free chip flow, while maintaining convenient insert handling and extremely high clamping security. The new LR 4TL TOP LEVER can replace the standard LR 4 lever in any tool. I would like to remind you to download the ISCAR World app which features the revolutionary NEO-ITA for achieving optimal machining result. https://www.iscar.com/newarticles.aspx/countryid/1/newarticleid/2978 #ISCAR; #TURNING; #ISOTURN; #COMBI-D-LOCK; #Clamping;

Iscar

Video

Tiger•tec® Gold: Stark wie immer, flexibel wie nie.

Der Schlüssel liegt im ganzheitlichen Entwicklungsansatz Die neue Schneidstoffgeneration von Walter ist angetreten, um Höchstleistung in der Zerspanung neu ​zu definieren. Mit einzigartiger Innovationskraft und mit einer überlegenen Technologie: Tiger·tec® Gold erobert nach dem Fräsen und Bohren jetzt auch das Drehen. Der Schlüssel dazu liegt im ganzheitlichen Entwicklungsansatz, im Zusammenspiel von Wirtschaftlichkeit, Prozesssicherheit und Produktivität. Tiger·tec® Gold verwirklicht alle diese Aspekte auf höchstem Niveau – in jeder Bearbeitung: beim Fräsen, beim Bohren und beim Drehen. Stark wie immer, flexibel wie nie. Stark im Fräsen Das ständige Ein­ und Austreten der Schneide verlangt eine leistungsfähige Beschichtung. Beim Trockenfräsen mit hohen ​Schnittdaten in Guss und Stahl sorgt die Titanaluminiumnidrid-haltige CVD-Beschichtung für maximale Effizienz. Für nichtrostende und schwer zerspanbare Werkstoffe kommen dagegen Schneidstoffe mit aluminiumoxidhaltiger PVD­-Beschichtung zum Einsatz. Stark im Bohren Die unterschiedlichen Schnittgeschwindigkeiten zwischen außen­ und innenliegenden Wendescheidplatten sind charakteristisch für Bohrbearbeitungen. Die PVD-Beschichtung ist hier klar im Vorteil – mit höchster Verschleißfestigkeit bei reduzierter Schichtdicke. Stark im Drehen Weil die Schneide beim Drehen praktisch ständig im Eingriff ist, entstehen hohe Zerspan-Temperaturen, die besondere Anforderungen an die​ Schneidstoffe stellen. Tiger·tec® Gold Drehsorten erfüllen sie durch eine hochtexturierte TiCN-Al2O3-CVD-Schicht – mit ausgeprägter Hitzebeständigkeit und beeindruckenden Standzeitwerten.

Walter

Video

Präzisionswerkzeuge Produkt Innovationen 2021-2 Drehen, Bohren, Gewinden, Fräsen - Walter Tools

IHRE VORTEILE (DC175 Supreme) – Höchste Produktivität durch präzise Kühlmittelzufuhr zur Schneidkante – Hohe Standzeiten und reduzierte Fertigungskosten durch stabile, gerade Schneidkante – Sicherer Spanfluss dank neuartiger, extrem glatter HIPIMS-TiAlSiN-Beschichtung – Dreifach wirtschaftlich durch Möglichkeit zur Wiederaufbereitung in Walter Recon Centern IHRE VORTEILE (Xtra·tec®XT M5468) – Maximale Produktivität durch höchste Schnittdaten und Standzeiten – Höchste Prozesssicherheit durch Indexierung der Wendeschneidplatten über Facetten – Optimal angepasst an die Bearbeitung durch unterschiedliche Wendeschneidplatten-größen und Geometrien – Hohe Flexibilität für Einsatz in vorhandenen Aufnahmesystemen durch zylindrisch-modulare Schnittstelle – Reduzierte Werkzeugkosten und minimierter Aufwand durch universelle Einsetzbarkeit – Hohe Wirtschaftlichkeit durch Tiger·tec® Schneidstoffe, höhere Zähnezahl IHRE VORTEILE (Xtra·tec®XT M5460) – Universelle Einsatzbarkeit durch verschiedenste Schaftausführungen und umfangreiches Schneidstoff-Sortiment – Hohe Wirtschaftlichkeit durch höhere Schnittgeschwindigkeiten und weniger manuelle Nacharbeit – Höchste Präzision und Werkzeugstandzeiten durch extreme Schneidkantenstabilität und Verschleiß-festigkeit (speziell bei Härten größer 58 HRC) – Maximale Prozesssicherheit und beste Oberflächen durch optimierte Spanabfuh IHRE VORTEILE (Accure·tec A3001) – Hohe Produktivität und Oberflächenqualität durch vibrationsarme Bohrungsbearbeitung – Zeitersparnis durch schnellen, präzisen Werkzeugwechsel (±0,002 mm) mit QuadFit-Wechselköpfen – Prozesssicher durch sehr gute Spanabfuhr aus der Bohrung dank größerem f-Maß – Schwingungsdämpfung ab Werk „voreingestellt“ – sofort einsetzbar, kein Zeitverlust durch „Tuning“ IHRE VORTEILE (Tiger·tec® Gold WPP10G, WPP20G, WPP30G) – Hohe Wirtschaftlichkeit durch hochtexturierte Tiger·tec® Gold Beschichtung – durchschnittliche Standzeitsteigerung von rund 50 % – Hohe Produktivität und Prozesssicherheit durch mehrstufige Nachbehandlung und einzigartiger, mehrlagiger MT-TiCN Struktur – Sorten und Benchmark-Geometrien für kurze Späne mit flexibler Einsetzbarkeit IHRE VORTEILE (W1211) – Hohe Maßhaltigkeit und Wechselgenauigkeit durch formschlüssige WL-Verbindung – Hohe Standzeit beim Kopierdrehen –Hoch wirtschaftlich dank geringerer Werkzeugkosten durch 3 Schneidkanten – Maximale Flexibilität: 4 Wendeschneidplatten-Typen passen in ein Werkzeug IHRE VORTEILE (TC630 Supreme) – Hohe Prozesssicherheit bei anspruchsvollen Bearbeitungen – Walter DeVibe-Technologie: sichere Bearbeitung auch bei extremen Bedingungen – Universeller Einsatz in verschiedensten Werkstoffen – Umfassendes Produktprogramm – Flexible Spannmöglichkeiten

Walter

Video

DIAEDGE Turning and Grooving Solutions

Mitsubishi Materials USA Turning and Grooving - A superior selection of holders and high performance inserts for diverse grooving and parting off applications that meet all your machining challenges. Tools include: GY/GW Systems - high rigidity, high precision machining grooving systems MY5015 - CVD coated grade with excellent wear resistance at high temperatures MP9000 Series - ISO turning inserts for difficult-to-cut materials VP10/20RT - wear resistant PVD coated grades with optimized carbide substrates RT9000 - non-coated cemented carbide grade for machining aluminum NC2525 Cermet - the choice for finish machining of steels at low cutting speeds BC8110 Coated cBN - for hardened steel continuous high speed turning MB8025 Uncoated cBN - sintered cBN grade for machining hardened steels To learn more about DIAEDGE cutting tools, visit our Resource Site: https://bit.ly/3dUqOyr For all of Mitsubishi Materials USA - Cutting Tools playlists: https://www.youtube.com/user/mitsubishicarbide To follow Mitsubishi Materials USA - Cutting Tools Social Media: Facebook: https://www.facebook.com/MitsubishiMaterials.US.CuttingTools Twitter: https://twitter.com/MMUSCuttingTool Instagram: https://www.instagram.com/mitsubishi_materials_usa/ YouTube: https://www.youtube.com/user/mitsubishicarbide/featured?disable_polymer=1 Mitsubishi Materials USA Machining Technology and Education Center (MTEC) offers FREE training classes in Mooresville, North Carolina as well as FREE online courses. Visit https://mtectraining.info for more information. Additional questions please contact: Technical Support: 1-800-486-2341 Email: marketingservices@mmus.com

MMC Hartmetall

Video

ISCAR TECH TALK - Quick Change Tools for Machining Aluminum Wheels

ISCAR introduces a new range of Quick-Change Tools (DTF) with a dove tail connection for external and internal turning applications of aluminum wheels with the use of CUT-GRIP and ISO Turn heads. Based on the aluminum wheel industry demand for a quick-change tooling system, ISCAR introduces a new DTF quick change line. Features and Advantages of ISCAR's quick change tools: • The system provides a full solution for external and internal profiling, undercutting, facing, and boring operations. • The dovetail mechanism assures full-face contact between the shank and head with very high clamping forces, and can resist tough machining conditions, especially when machining aluminum wheels. • The unique system improves stability and rigidity during machining, and therefore, helps increase cutting parameters and tool life. • User-friendly with one screw provides very high clamping force. • Enables higher rigidity with a reinforced structure compared to integral boring bars. • Contains a variety of VDI40, VDI50 and round shanks. • The quick-change adaptation shortens the head replacement time and enables controlling the shank on the machine during head changes or when switching between jobs. • Guarantees high accuracy – repeatability within ±0.02mm. • The CUT-GRIP heads are designed for FSPA inserts that feature the many advantages of this insert line. • Designed for popular approach angles to support most wheel profiles. • Designed with coolant holes in the upper jaw to assure efficient chip control and longer tool life. I would like to remind you to download the ISCAR World app which features the revolutionary NEO-ITA for achieving optimal machining results. https://www.iscar.com/newarticles.aspx/countryid/1/newarticleid/2978 #ISCAR; #CUT-GRIP; #Boring; #MachiningAluminumWheels; #DOVETAIL; #RoundShanks; #ToolingSystem

Iscar

Video

ISCAR INDUSTREALIZE - Railway - Locomotive / Car wheels - Axle Shaft - Finish Turning

Option 1- Turning Finishing ISOTURN Based on accumulated experience with our current ISO TURN line, ISCAR has started the process of designing new chipformers which, together with the most advanced SUMOTEC grades, provide higher productivity, tool life and performance reliability. The new inserts already carry more systematic designations in order to facilitate insert selection by the end-user. The F3P chipbreaker has positive rake angles for smooth cutting, reduced cutting forces and insert wear, leading to dramatically increased tool life. The machining application area is 0.40 - 2.0 mm D.O.C. and 0.05 - 0.25 mm/rev feed. Features * Double-sided insert with chipbreaker for finishing steel * Reinforced cutting edge * Positive rake angle for smooth cutting and low forces Option 2 - Turning Finishing SUMO-CHAM WG chipformer shorten finishing time by using higher feeds while giving the same or better performance. In many cases this chipbreaker can eliminate grinding Polished rake to N2 class (Ra = 0.07 µm) for better chip flow. WF chipbreaker designed for super-finishing on soft and gummy materials. * Sharp cutting edges to reduce cutting forces. * Back turning enabled for reducing cycle time. * Small corner radius of 0.05 mm. A wiper geometry for machining at high feed, leaving high surface finish. Left- and right-hand inserts. Option 3 -Turning Finishing SUMO-CHAM WNGA inserts with High speed, roughing and finish machining of typical automotive parts Higher cutting speeds, when compared to SiN based ceramic grades. Can be used for both wet and dry machining For more information: https://www.iscar.com/newarticles.aspx/countryid/1/newarticleid/1888 https://www.iscar.com/newarticles.aspx/countryid/1/newarticleid/179 #ISCAR, #INDUSTREALIZE, #Railway, #Locomotive, #Carwheels, #AxleShaft, #FinishTurning, #ISOTURN, #SUMO-CHAM

Iscar

Filtern

Suchbegriff

Unterkategorie

Firmen

Inhaltstyp

Firmentyp

Land