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ISCAR TIP TALK - ISCAR Indexable Shell Mills with A Titanium Body

What is the main application of indexable shell mills with a Titanium body? Titanium-body indexable shell mills are intended for long-reach machining applications. One of the most important factors in long-reach machining applications is dynamic stability. Indexable shell mills are traditionally made from steel which due to its relatively high density, might have stability problems in long-reach machining applications. Reducing the weight of the mill body contributes to improved dynamic stability. However, weight reduction should not impair the strength characteristics of the tool. Due to its low density and high strength characteristics, Titanium can be an excellent replacement for steel when designing shell-mills for long-reach machining applications. Titanium also features excellent corrosion resistance with anti-wear properties. Using ISCAR's new production technology, the mill body is formed by a 3D printing method. By using this technology, tool body elements such as chip gullets and weight-reduction cavities having sophisticated forms, can now be produced. In addition, 3D printing technologies enable an optimal design of inner coolant channels. This ensures efficient pinpointed coolant through the body. To improve results and to achieve an excellent surface finish, it is recommended to mount the milling cutter on tool holders with an anti-vibration mechanism, such as ISCAR's WHISPER LINE adaptors. Check our catalogue to learn more about machining intelligently. https://www.iscar.com/newarticles.aspx/countryid/1/newarticleid/2978 #ISCAR; #Milling; #IndexableShellMills; #Titanium; #Tip-Talk;

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Iscar tech talk - iscar thermal er-srk-cx collet with coolant jet channels along the shank bore

The thermal shrink collet with coolant jet channels along the shank bore is intended for solid carbide milling cutters. A new family of ISCAR's milling cutters offers several bore sizes from 3 to 12mm. ER-SRK-CX are the slimmest shrink chucks in the cutting tools market with direct coolant to the cutting edge. The solid collet ER32-SRK-CX is suitable for all ER Collet Chucks and ER driven units. The thermal SRK collet features: • Interchangeability with all standard ER chucks • Coolant directed to cutting edges • Prolonged tool life • Eliminates chip sticking to the cutting edges • Suitable for high-speed milling • Effective chip evacuation prevents re-cutting of chips • Cavities and pocket milling applications • Semi-finish and finishing profile milling titanium blisk blades. • Milling applications with intensive heat generation such as very hard alloy steels, and high-temperature alloys. Applications and advantages of the ER-SRK-CX collets are intended for: • CNC milling machines with poor external coolant flow. • cavities and pocket milling applications. • semi-finish and finish profile milling titanium blisks. • milling applications that generate high temperatures, such as very hard alloy steels, high temperature alloys and more. I would like to remind you to download the ISCAR World app which features the revolutionary NEO-ITA for achieving optimal machining results. https://www.iscar.com/newarticles.aspx/countryid/1/newarticleid/2978 #ISCAR; #Tooling; #X-STREAM; #ThermalShank; #ColletJet; ER-Chucks;

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ISCAR TECH TALK - ISCAR's X-STREAM HSK A-63

HSK A63 EM with coolant jet channels along the shank bore What is an HSK tool holder? HSK is a German abbreviation for hollow taper shank. A hollow taper means these tool holders do not have a retention knob. The hollow taper provides the appropriate level of flexibility to ensure contact with the machine tool spindle by both the taper and the flange face. This results in an extremely reliable interface that successfully sustains extremely high centrifugal and thermal loads. The HSK holders are intended for high-speed machining. These holders are becoming more popular due to their precision performance. The X-STREAM HSK A-63 provides a perfect solution for solid carbide endmills with Coolant Jet Channels along the shank bore. It can be installed on a machining center with through-coolant spindle options, and the X-STREAM endmill holder delivers jet coolant that wraps the tool to obtain the same result as through tool coolant. ISCAR's new HSK chucks offer several protruding lengths for 6 to 25mm tool diameters. Several unique features of the system are: • Coolant directed to cutting edges. • Prolonged tool life. • Eliminates chip sticking to the cutting edges. • Balanced to G2.5, 25000 RPM. • Suitable for High-Speed Milling. • Effective chip evacuation to prevent chip re-cutting. • No Pull out • Suitable for High-Speed Milling. Applications and Advantages of the new X-STREAM HSK A-63 • Intended for CNC milling machines with poor external coolant flow. • Highly positive results for cavities and pocket milling applications. • Great for milling applications that generate high temperatures, such as very hard alloy steels, high temperature alloys etc. The new X-STREAM HSK A-63 increases tool life, provides high productivity and profitability. I would like to remind you to download the ISCAR World app which features the revolutionary NEO-ITA for achieving optimal machining results. https://www.iscar.com/newarticles.aspx/countryid/1/newarticleid/2978 #ISCAR; #Tooling; #HSK; #X-Stream; #Coolant-Jet;

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