Iscar LTD

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ISCAR LOGIQFGRIP

The revolutionary LOGIQFGRIP parting system was designed to achieve extra stability and high productivity in parting and grooving operations. #iscar

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ISCAR Logiq3Cham 2022

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ISCAR TECH TALK - ISCAR NEODO S890 Indexable Milling Tools

ISCAR Expands the Range of NEODO S890 Indexable Milling Tools Following the success of the NEODO S890 family of indexable tools that mount square double-sided inserts with 8 cutting edges, ISCAR expands this family by introducing additional items: - S890 SZMU inserts … with 0.8 mm corner radius - S890 FSZ facemill in a 32 mm diameter - 25 mm and 32 mm diameter endmills designated S890 ESZ …R08 The new 0.8 mm corner radius inserts are an addition to the existing range of inserts with 1.2 mm radius. The new inserts have similar advantages to their predecessors - A square double-sided pressed-to-size insert - 8 helical right-hand cutting edges for machining at a depth of cut (D.O.C.) of up to 5 mm - A special shaped rake face for ensuring a positive rake and for reducing cutting forces when mounted on a tool - A strong and durable insert structure - A wide wiper flat for improving surface finish - Effective and economical solution for milling face and square shoulders The inserts are produced from SUMO TEC carbide grades that provide excellent performance and extended tool life. S890 FSZ D032 Facemill The new arbor-type 32 mm diameter facemill mounts S890 SZMU 0804… inserts and has a central bore in a diameter of 16 mm. S890 ESZ …R08 The new 25 mm and 32 mm diameter endmills feature a shank-type design configuration. They are available with cylindrical or Weldon shanks in a diameter range of 25 mm and 32 mm. The S890 …R08 endmills feature: 90° -cutting edge angle - Maximum 5 mm Depth of Cut. - Highly rigid insert clamping due to the dovetail profile of an insert pocket secured by clamping screws. - Higher tooth density for improved productivity - Coolant holes guarantee coolant directed to each cutting edge. The NEODO S890 family provides an effective and economical solution for milling face and square shoulder while ensuring excellent performance under diverse cutting conditions, including machining interrupted surfaces. Moreover, the insert design provides high cost-effectiveness for each cutting edge. The advanced cutting geometry of the NEODO indexable face mills and endmills greatly contributes to reducing cutting forces, which guarantees smooth cutting and lower power consumption. Machined materials ISO P (steel, ferritic and martensitic stainless steel) ISO K (cast iron) application groups The NEODO S890 guarantees high productivity, cost effective milling and highly reliable machining process stability. I would like to remind you to download the ISCAR World app which features the revolutionary NEO-ITA for achieving optimal machining result. #ISCAR; #Milling; #IndexableMillingTools; #NEODO; #NEO-ITA; #ISO-P; #ISO-K;

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ISCAR Milling cutters with HSK adaptation and M6 fine-balancing screws

The need to increase productivity and boost metal removal rates for milling aluminum workpieces, has led machine tool builders to develop milling machines with high spindle speeds of up to 33000 rpm. To meet this demand, ISCAR has expanded its family of very popular 90° indexable milling cutters with HSK adaptation by adding M6 fine-balancing threads and a corresponding kit containing 11 screws. The screws have different sizes and weights in a fine graduation. They are screwed into the balancing threads of the tool body so that their weight compensates the unbalance of the tool body. This enables to balance the tool quickly, precisely, saving time, contributes to longer tool life, improved performance and reducing costs. Balancing the tool holders has never been so easy with ISCAR’s SET OF BALANCING SCREWS! For more info about the KIT BALANCE SCREWS https://tinyurl.com/4h36wmr3 And related tools https://tinyurl.com/bde6bzzb #ISCAR; #Milling; #MillingCutters; #IndexableMilling; #HSK; #MillingAluminum;

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ISCAR TECH TALK - ISCAR's Range of Solutions for Turning NSH (Part 2)

ISCAR offers a wide range of solutions for turning with a full range of grades for all types of materials and applications which includes uncoated inserts for machining nonferrous and aluminum materials. Coated inserts have a wide range of different grades which are PVD or CVD, for steel, stainless steel, cast iron and super alloys. For hardened materials of up to 55HRC ISCAR offers ceramics grades and CBN grades for hardened materials of up to 70HRC. PCD is recommended for machining aluminum and nonferrous materials with a high percentage of Silicon. ISO H ISO H inserts for highly productive machining of hardened alloy steel and cast iron. ISCAR PCBN and Ceramic inserts are the first choice for Hard Part Turning referred to as difficult materials with high hardness levels of 45 and up to 70HRC. Ceramic grades IN420, IN22 and IN23 are good for HPT machining from 45 to 60 HRC. PCBN Grades IB10HC, IB20HC and IB25HC cover a hardness level range from 50 to 70 HRC. ISO N ISO N inserts for machining non-ferrous materials at fast rates for reduced costs. For machining Aluminum and other nonferrous materials with uncoated insert grades, IC20 is the first choice. This grade is suitable for continuous and light interrupted cuts. For high-speed machining materials with High Silicon percentage, ID5 PCD grade is highly recommended. ISO S ISO S inserts provide high productivity solutions for both internal and external turning specifically for Titanium and Inconel. IC806 and IC804 Grades are intended for machining super alloys materials such as Inconel, Waspaloy and IC804 for continuous applications. IC806 is intended for continuous and light interrupted cuts. For high-speed machining ISCAR offers a dedicated range of Ceramic grades such as IW7 intended for continuous high cutting speeds. IS25 is intended for continuous and light interrupted cuts. IS35 is intended for light interrupted and interrupted cuts. #ISCAR; #Turning; #Grades; #ISO-N; #ISO-S; #ISO-H; #PSBN; #Ceramic;

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ISCAR TECH TALK - ISCAR's Range of Solutions for Turning (Part 1)

ISCAR offers a wide range of solutions for turning with a full range of grades for all types of materials and applications which includes uncoated inserts for machining nonferrous and aluminum materials. Coated inserts have a wide range of different grades which are PVD or CVD, for steel, stainless steel, cast iron and super alloys. For hardened materials of up to 55HRC ISCAR offers ceramics grades and CBN grades for hardened materials of up to 70HRC. PCD is recommended for machining aluminum and nonferrous materials with a high percentage of Silicon. ISO P Turning ISO-P steels with ISCAR's indexable insert grades shows unbelievable results. ISCAR’s innovative and proven grades for steel include IC807 intended for continuous machining at low cutting speeds. IC8150 is intended for continuous high cutting speeds. IC8250 for continuous and light interrupted cuts. IC8350 for interrupted cuts, and for heavy interrupted cuts ISCAR offers IC830. ISCAR assures increased tool life and less breakage. ISO M Turning ISO M grades for high performance turning stainless materials provides the ultimate solution for machining austenitic stainless steels. ISCAR Grades for stainless steel materials include: IC807 for continuous machining at low cutting speeds. IC6015 for continuous high-speed cutting. IC6025 is intended for turning interrupted cuts. For heavy interrupted cuts ISCAR offers IC830. ISO K ISO K for increased process reliability and tool life when machining cast iron. For cast iron IC5005 and IC5010 are the first choice. IC5005 for continuous cutting at high cutting speeds. IC5010 is intended for interrupted cuts. For heavy interrupted cuts ISCAR offers IC8150. Hard cast iron materials with hardness of 45HRC and up to 55HRC can be machined with ceramic grades IN110 at high cutting speeds and IS6 for interrupted cutting. Download ISCAR WORLD, the virtual "one stop shop" app that features all ISCAR's online apps, interfaces, and product catalogs in a single space: https://www.iscar.com/newarticles.aspx/countryid/1/newarticleid/2978 #ISCAR; #Turning; #Grades; #ISO-K; #ISO-M; #ISO- P;

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ISCAR MULTI-MASTER

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ISCAR Tip Talk - Heavy Duty Grooving

Hi everyone and welcome to Tip-talk from ISCAR's Tech Center. Today we'll talk about grooving operations in heavy duty industries. Grooving operations in heavy duty industries such as power generation, oil & gas, mining, ship building and many more are quite challenging. Due to their large size, heavy duty parts are usually machined in dedicated tailored made machines. When grooving heavy duty parts, it is recommended to adopt the following tips: • Use coolant whenever possible, especially in deep grooving applications. This will significantly improve tool life and chip control. • Due to the big size of the chips try to avoid using tools with an upper jaw. These tools will wear out quickly. Use tools that provide uninterrupted chip flow. • Use inserts with a suitable chip former to assure a smoother grooving process and a better tool life. ISCAR is proven to be the world's leading company for heavy duty grooving solutions. CUTGRIP, DOVE-IQ-GRIP & SUMOGRIP product lines provide excellent solutions, for standard and tailored made tools. Check our catalogue to learn more about machining intelligently with ISCAR. #ISCAR; #Grooving; #CUTGRIP; #DOVE-IQ-GRIP ; #SUMOGRIP; #HeavyDuty; #DeepGrooving; #Tip-Talk

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ISCAR High Precision Boring Cartridges

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Large DR-TWIST Appliction

New Large Diameter DR-TWIST Drills ISCAR's new family of 61 to 80 mm large diameter drills expands the existing 14 to 60 mm range. This family features a drill body with a 50 mm Weldon shank that carries cartridges with square inserts (4 cutting edges) in 10, 11 and 12 mm sizes. The inserts are available with two chipformer types and in the following grades: IC808/908 for low alloy steel, stainless steel and high temperature alloys. IC8080 which is recommended for high speed drilling of cast iron and steel, should be used for the peripheral insert. https://www.iscar.com/Products.aspx/CountryID/1/ProductId/167 #ISCAR, #HoleMaking, #DR-TWIST, #Drilling, #DeepDrilling, #Boring, #Reaming, #Inserts #large, #chipformer,

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Iscar tech talk - iscar's new roundmill milling cutters

ISCAR introduces new ROUNDMILL milling cutters that mount double-sided round inserts with 12 cutting edges for profiling applications. The new cutters are available in endmill exchangeable heads and shell mill configurations. The cutters are intended mainly for machining 3D surfaces, especially the working surfaces of blades in turbomachinery. The new cutters are available as Shell mills RDS FR D...-12 in diameters 40, 50, 63, and 80 mm, and exchangeable milling heads with a FLEXFIT threaded connection RDS ER D...-12 in a 32 mm diameter. The new cutters mount double-sided round inserts and feature reliable insert clamping and fail-proof insert indexing due to an innovative pocket design and a special peripheral design of the insert. Depending on the depth of cut, the RDS FR/ER -12 enables up to 6 insert indexes on each insert side of the cutter with up to 12 insert indexes total. The cutter features a positive rake angle for smooth and light cutting action, reduced cutting forces and power consumption, and highly rigid insert clamping which enables ramp down capabilities. Coolant holes directed to each individual cutting edge with coolant supply through the cutter body. Protective coating of the cutter body for better chip flow and protection from corrosion and wear. Additional features are a double-sided insert design with a durable structure that ensures reversibility. • A special peripheral insert design which enables up to 12 insert indexes and contributes to the secured clamping of the insert. • When indexing, there is no need to remove the insert clamping screw. • Produced with the latest coated carbide grades with a post-coating treatment for improved tool life and higher productivity. • Available with two types of cutting geometries (T/HP) for optimal machining of different materials. I would like to remind you to download the ISCAR World app which features the revolutionary NEO-ITA for achieving optimal machining result. https://www.iscar.com/newarticles.aspx/countryid/1/newarticleid/2978 #ISCAR; #Milling; #RoundMill; #Endmill; #FLEXFIT; #DoubleSidedInsert;

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Iscar tech talk - iscar neoswiss- quick change heads for swiss-type machines

NEOSWISS, a new Modular Quick-Change Head System for Swiss-Type machines Intended for Turning, Grooving, Parting, and Threading Applications NEOSWISS features a unique patented clamping mechanism which possesses very high clamping forces for extraordinary machining stability. The clamping mechanism designed for high repeatability, ensures an accurate cutting edge position each time an insert is replaced. NEOSWISS is comprised of diverse heads for turning, grooving, parting and threading operations. A neutral shank can be used for right- and left-hand heads. NEOSWISS is designed for high-pressure coolant which assures increased tool life and improved chip breaking. NEOSWISS is characterized by high position repeatability of ±0.02mm for every head replacement while the toolholder can also be used for Y-axis machines with dedicated heads. Easy insert replacement is another phenomenal feature of NEOSWISS as the system enables removing heads and replacing inserts distant from the limited working space of the machine specifically for application intended for the miniature and medical industries. I would like to remind you to download the ISCAR World app which features the revolutionary NEO-ITA for achieving optimal machining result. https://www.iscar.com/newarticles.aspx/countryid/1/newarticleid/2978 #ISCAR; #MiniatureLine; #NEOSWISS; #SwissTypeMachines; #Turning; #Grooving; #Parting; #Threading;

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Iscar industrealize - iron & steel - partingoff heavy duty - pipecut off - planetary movement method

Planetary Movement Method TANG-GRIP The revolutionary TANG-GRIP system has proven to be the utmost solution for heavy duty oilfield tubular goods cut-off applications, providing very accurate grooving repeatability. For more information: https://www.iscar.com/newarticles.aspx/countryid/1/newarticleid/1828 https://www.iscar.com/newarticles.aspx/countryid/1/newarticleid/179 #ISCAR, #INDUSTREALIZE, #IronSteel, #PartingOffHeavyDuty, #PipeCutOff , #RadialRotaryMethod, #PlanetaryMovement

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Iscar tech talk - iscar spinjet micro 90 small, drilling and milling in difficult to reach spaces

The MICRO 90 Jet Spindle driven by high pressure coolant, with a solid shell of titanium and assembled from only six parts, is built for High RPM , accurate work in small and difficult-to-reach spaces . . The MICRO 90 Jet Spindle enables speeds from 35,000 to 53,000 rpm while the main machine spindle remains idle. The MICRO 90 Jet Spindle is ideal for a wide range of semi-finish and finishing applications by use of small cutting tools intended for milling, drilling, thread milling, engraving, chamfering and deburring. There are prerequisites for using the Microjet 90 Jet Spindle on CNC Machines. - Coolant flows through the main CNC machine spindle - Minimum coolant pressure, at main spindle outlet of 20 bar - Maximum coolant pressure, at main spindle outlet of 40 bar - Minimum flow rate of 10 liters per minute - Filter element of maximum100 micrometers - An active mist collector - When using emulsion coolant, use an anti-foaming agent additive suitable for emulsion. - When using oil-based coolant, the high-pressure increases the number of oil fumes. Therefore, it is recommended to use an appropriate means of fire protection and to use anti-dissolution additive suitable for oil. I would like to remind you to download the ISCAR World app which features the revolutionary NEO-ITA for achieving optimal machining result. #ISCAR; #Tooling; #SPINJET; #HighPressureCoolant; #TECHTALK;

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ISCAR TECH TALK - ISCAR's New Lever Lock Insert Clamping System

COMBI-D-LOCK Upgraded Lever Lock Improves the Clamping Rigidity of the Lever Lock Insert Clamping System ISCAR has upgraded lever lock to improve the clamping rigidity of the popular and user-friendly insert clamping system. The new design actually combines the advantages of the current lever with the extra clamping rigidity of the top clamp method. The current lever pushes the insert against the pocket, perpendicularly to the cutting force. This method sometimes fails during interrupted cut or heavy load applications, which causes the rear side of the insert to rise. The top clamp mechanism does provide high clamping security, but on the other hand edge or insert indexing is inconvenient and time consuming and the top clamp obstructs the chip flow – especially during internal turning applications. ISCAR’s new LR 4TL TOP LEVER combines the advantages of both systems. It firmly holds the insert in the pocket and also exerts an upper force on the rear side of the insert. It leaves the insert rake face unobstructed for free chip flow, while maintaining convenient insert handling and extremely high clamping security. The new LR 4TL TOP LEVER can replace the standard LR 4 lever in any tool. I would like to remind you to download the ISCAR World app which features the revolutionary NEO-ITA for achieving optimal machining result. https://www.iscar.com/newarticles.aspx/countryid/1/newarticleid/2978 #ISCAR; #TURNING; #ISOTURN; #COMBI-D-LOCK; #Clamping;

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ISCAR - Aircraft Rib

When it comes to Aerospace ✈, there is only one right answer... ▪ Advanced Geometry

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ISCAR TECH TALK - LOGIQ3CHAM Flat 3 Flute Drilling Heads

ISCAR is expanding the application range of the successful LOGIQ3CHAM drilling line by adding flat 3 flute drilling heads High performance drilling can be now achieved with LOGIQ-3-CHAM F3P heads. These highly advantageous drilling heads have a nearly flat-bottomed surface suitable for diverse holemaking applications. The drilling diameter ranges from .472 to 1.020”, with a drilling depth to diameter ratio of 1.5XD, 3XD, 5XD and 8XD. The new D3N drills can increase productivity by up to 50%, maintaining the excellent performance of the SUMOCHAM drills with F3P drilling heads. LOGIQ3CHAM applies the user-friendly drilling system for easy handling in accordance with the company motto of “No Setup Time”. D3N Drilling Holder Features: • 3 variable and polished flute surfaces provide a smooth and easy chip evacuation process • Variable flute angle design provides durable tool structure to withstand high axial forces • A helical margin prevents chip adhesion between the body and the hole during the machining process • Internal coolant channels supply effective coolant and lubrication during the drilling process • Tool body is made from a high grade of steel with superior hardness to withstand high wear resistance • The drilling head pocket is designed to withstand high machining conditions, and allows easy and fast indexing The new F3P drill heads can be mounted on any LOGIQ3CHAM drill featuring the appropriate pocket size. The recommended cutting conditions for F3P drilling heads are the same as those recommended for H3P drilling heads. The new F3P tip design enables drilling in applications up to 8 L/D ratio without the need for pre-hole. I would like to remind you to download the ISCAR World app which features the revolutionary NEO-ITA for achieving optimal machining result. https://www.iscar.com/newarticles.aspx/countryid/1/newarticleid/2978 #ISCAR; #HoleMaking; #LOGIQ3CHAM; #Drilling; #Flat3FluteDrillingHead; #techtalk

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Dynamisches Planfräsen mit Semistandard-Hochvorschubfräser MILL4FEED von ISCAR

Autobleche, Getränkedosen, Beschläge oder Komponenten für die Bauindustrie – an der Entstehung dieser Produkte sind zumeist Walzen aus Tenneck in Salzburg beteiligt. Denn Walzen sind die wichtigsten Verformungswerkzeuge in der Stahlindustrie und das Eisenwerk Sulzau-Werfen hat sich auf deren Herstellung spezialisiert. Aufgrund sehr anspruchsvoller Materialqualitäten kommt auch der mechanischen Bearbeitung der Rohwalzen eine Schlüsselrolle zu. Bei einem breit angelegten Optimierungsprojekt konnte ein Semistandard-Wendeplattenfräser von ISCAR die Produktivität der Flachzapfenbearbeitung um das 2,5-Fache steigern.

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ISCAR TECH TALK - ISCAR Solid Carbide Endmills with New Corner Radii

EC-A4 Solid Carbide Endmills Expanding EC-A4 Solid Carbide Endmills Line with New Corner Radii Range. EC-A4 solid carbide line with new corner radii now offers more options by adding new endmill diameters and corner radii. Economical type 4 flute, 30° helix, center cutting, medium & extra-long solid carbide endmills. ISCAR EC-A4 IC900 Endmill provides a tough sub-micron PVD Titanium Aluminum Nitride coated grade. Suitable for medium to high cutting speed and designed for machining heat resistant alloys, austenitic stainless steel, hard alloys and carbon steel at interrupted cuts. The new tools increase the size of ISCAR’s line of solid carbide endmills for diverse application ranges of solid carbide endmills. I would like to remind you to download the ISCAR World app which features the revolutionary NEO-ITA for achieving optimal machining result. https://www.iscar.com/newarticles.aspx/countryid/1/newarticleid/2978 #ISCAR; #Milling; #Endmill; #SolidCarbide; #PVD

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ISCAR HSK A63 ER32

#ISCAR #Tooling #HSK

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ISCAR TECH TALK -ISCAR's X-STREAM shrink chucks with Coolant Jet Channels

NEW SRK-CX slim design shrink chucks with Coolant Jet Channels Technology along the shank bore for increased improves the tool life of solid carbide endmills. The new SRK-CX is a unique and extraordinary product line, which follows ISCAR’s X-STREAM patented coolant jet channels technology starting with a bore size of 3 mm. These are the slimmest shrink chucks available with direct coolant to the cutting edge. The SRK-CX features are: - Coolant directed to the cutting edges. - Intended for small solid carbide tools in size ranges of 3-12 mm. - Prolongs tool life - Retains maximum gripping force as a result of the holder coolant - Eliminates chip sticking to the cutting edges - Suitable for High Speed Milling - Effective chip evacuation prevents chip re-cutting The applications and advantages of the SRK-CX are: - CNC milling machines with poor external coolant flow - The ability to effectively mill cavities and pockets - Most suitable for semi-finishing and finishing profile milling of titanium blisk blades ץ - Most suitable for milling applications with intensive heat generation, such as very hard alloy steels, and high-temperature alloys. I would like to remind you to download the ISCAR World app which features the revolutionary NEO-ITA for achieving optimal machining result. https://www.iscar.com/newarticles.aspx/countryid/1/newarticleid/2978 #ISCAR; #Tooling; #SHRINKIN; #CoolantJetChannelsTechnology ; #CNC; #Milling;

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ISCAR 5-Axis Milling of 3D Propeller Surfaces with the Use of ISCAR's Indexable Profiling Tools!

#ISCAR; #Milling; #LOGIQ4FEED; #Propeller; #Profiling

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ISCAR Productivity in Focus

Productivity in Focus with HELISTAR(HS) chipformer Excellent solution for: ✔General roughing applications ✔Significantly improving chip evacuation ✔Reducing cutting load and enables high table feed ✔Reducing vibrations ✔Reducing heat generation ✔Applying on tools with high overhang #ISCAR; #Milling; #HELISTAR, #Productivity; #Chipformer;

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Iscar tech talk - iscar's bayo-t-ream roller - superb surface finish

ISCAR introduces a problem-solving tool that combines a super-fast reaming system called BAYO-T-Ream with a rolling device in one single tool. This tool was developed as a result of accumulating field experience with many of ISCAR's customers around the globe. The combination of a high-speed reamer and roller enables short operational time for achieving accurate hole diameter with an exceptional, mirror-like surface finish. High Pressure Coolant with the unique high productivity rollers compress the metal to create a smooth finish, suitable for sliding or sealing surfaces. The compressed metal surface defers friction and fatigue stress while the high speed cutting process and throw away reamer reduce running costs. The roller works as a guide to restrict vibration during operation, while obtaining a stable dimensional finish. The roller compresses the metal surface, erases and retracts scratches produced by the reamer. The left-helix reamer and coolant-through evacuates chips in a forward direction. This is another reaming solution from ISCAR which assures achieving superb surface finish quickly and easily. I would like to remind you to download the ISCAR World app which features the revolutionary NEO-ITA for achieving optimal machining result. https://www.iscar.com/newarticles.aspx/countryid/1/newarticleid/2978 #ISCAR; #BAYO-T-Ream; #NEO-ITA; #Tooling; #Hole_Making

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Iscar tech talk - iscar's heli-grip inserts for machining aluminum alloys

After conducting extensive studies and diverse testing on grooving and turning aluminum alloys, ISCAR introduces new positive ground and polished inserts designated GRIP-A. The new A-type chipformer is optimized for machining aluminum alloys. It is evident that feed rate is the most significant factor affecting surface roughness followed by cutting speed and depth of cut. Minimum surface roughness is obtained when low feed rate and low cutting speed are employed with coolant. ISCAR's GRIP A inserts can machine under stringent machining conditions and prove excellent results for machining parts in the automotive, aerospace and medical industries. The new inserts can be clamped on standard HELI-GRIP tools and are suitable for external, internal and face grooving operations. The new inserts feature: • Precision ground, double-ended inserts. • Positive rake inserts with a sharp cutting edge that ensure low cutting forces and a soft cut. • Polished insert top rake for preventing built up edges. • The unique helical shape of the insert enables to machine deep grooves without touching the workpiece with its rear cutting edge. • An effective A-type chipformer designed for optimized chip control in a wide range of cutting conditions. • Designed for machining aluminum alloys but can also be used for machining other nonferrous materials. • Available in square and full radius geometries in 3, 4, 5 and 6mm widths. • Inserts are available in an uncoated IC07 grade. ISCAR's new GRIP-A insert is a first-choice grade for roughing and finishing aluminum alloys. This uncoated carbide grade features a unique combination of excellent abrasive wear resistance and edge sharpness. I would like to remind you to download the ISCAR World app which features the revolutionary NEO-ITA for achieving optimal machining results. https://www.iscar.com/newarticles.aspx/countryid/1/newarticleid/2978 #ISCAR; #Grooving; #Turning; #HELIGRIP; #Chipformer